the questions were all over the place. Ethics, terminology, weld symbols, etc. I've been a welder for over 20 years and what you THINK you know how to do is not what AWS says is the correct way to do it for the test. "Stinger" and "Whip", "Stick" and "heat" may be the terms everyone uses on the job but they will make you fail the test very fast. Electrode holder, work lead, SMAW electrode and Amperage are just some of the terms you'll need to start with. Know all the terms GMAW, CAC, OFC, PAW, etc. It really is a hard test and the undercut vs underfill is a VERY FINE LINE according to AWS that you should study up on. What we think is right could be wrong according to AWS. Most of the guys I talked to who were taking the test over and over again were either long term welders who thought they knew it all or engineer types who were too smart for the room. I passed with an overall exam score of 85% but I studied my tail off. I would have failed if not for the many hours of study. If you fail one section, you have to take it over again. Study the weld symbols and welding symbols. There's a difference between weld and welding symbol according to AWS. Lots of tricky questions. Porosity measuring was hard. You have to read the questions very carfully and only answer what they ask for, not what your brain is telling you to do. Decimal conversion and a good standard scientific calculator are a must. Nothing fancy, just a good calculator like a Texas Instruments TI-30. Learn the basic functions. Again, read the footnotes .........or you'll get the answer wrong.
The hardest questions were those that went like this:
ANSWER:
a) both a and b
b) both b and c
c) a and b only if b is .....
d) all of the above
e) none of the above
These are the ones that will drive you nuts.