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Up Topic Welding Industry / General Welding Discussion / Copper Rods for GTAW Welding of flux beds.
- - By pipewelder_1999 (****) Date 03-31-2007 02:55 Edited 03-31-2007 14:30
We have been having our copper flux beds replaced when worn. Does anyone repair these using GTAW ? I am looking for a ERCu rod source that will not require me to buy 10 LBS. Any ideas ? I want to try it 1st.

Thanks
Gerald
Parent - - By welder5354 (**) Date 03-31-2007 07:37
Hi Gerald, your statement is a little vague to what u r looking 4.
But, i've welded copper before using a rod called Everdure 254; it's a silicone bronze rod.
Most of the heat from the GTAW process should be directed onto the rod and not the base material.
Another rod we use for welding material of 90/10 (90%cu+10%ni) would be an ER70/30 rod.
You can get more info on those products on the web.
Hope this helps.   
Parent - - By pipewelder_1999 (****) Date 03-31-2007 13:07
We are welding pure copper. The normal rod would be ERCu. Our supplier will only provide 1o lb quantities. I was just curious if anyone knew of a source for smaller quantities. The flux beds are about 3/4" thick and will have to be welded and ground in place. I am just looking for a small quantity supplier to make sure I will be able to do it.

I have GTAW welded thinner copper (1/8) with no problem. I am just not sure how it will work on a thicker section.

Thanks
Parent - - By billvanderhoof (****) Date 04-01-2007 06:48
If ERCu is pure copper (I don't know) you could try using scrap electrical wire which is also pure copper (impurities raise the resistance).  No warranty express or implied with this advice.
Bill
Parent - By pipewelder_1999 (****) Date 04-01-2007 12:36
Never thought of that. I just need enough to verify it is possible.

THanks
Gerald
Parent - By scrappywelds (***) Date 04-03-2007 22:27
when I have seen people GTAW copper they cut strips of the copper sheet metal they were welding
Up Topic Welding Industry / General Welding Discussion / Copper Rods for GTAW Welding of flux beds.

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