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Up Topic Welding Industry / Technical Discussions / D1.6 PQR Problem
- - By swnorris (****) Date 08-21-2007 15:37 Edited 08-21-2007 16:12
We're trying to qualify an overhead fillet weld procedure for the field joining 1/2" thick 304 stainless plates to an A992 beam.  The welds pass an initial visual, but when we cut the macroetch specimen, the weld has not completely penetrated at the root in the very inside corner.  We've tried several times with different welders, but with the same results.  The electrode being used is a 1/8" dia. Inweld 309L-16 (the erector chose this electrode because of the inexpensive price).  The recommended amp range is 60-110, but the welder has gradually increased that to 120 to 140 amps in an attempt to completely fuse the root.  The welders are running a stringer pass.  Does anyone have any ideas as to what can be done differently?
Parent - By 803056 (*****) Date 08-21-2007 19:26
You might try E309L-15 which has a different type of flux system, i.e, it uses a limestone flux similar to a E7018. The weld puddle will not be as fluid and has a tendency be convex, but it solidifies faster and is usually easier to use out-of-position.

Best regards - Al
Up Topic Welding Industry / Technical Discussions / D1.6 PQR Problem

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