Hello welder_Bob, I couldn't quite concur with your statement regarding the .045 diameter wire limitation on 400 amp guns. The Miller Q40, 400 amp guns will accomodate a max. wire diameter of 5/64", the Bernard 400 amp Q, S, and Centerfire guns can be configured the same. I'm not sure about the other brands, but likely they would probably be similar. You can also tailor many of these guns with various neck lengths to deal with heat issues. Take a look at www.millerwelds.com or www.bernardwelds.com, you will find a host of choices there. I will certainly say that if I were working in a situation where I was going to be using a self-shielded wire all the time with the LN 25 that I would probably opt for one of the process specific self-shielded guns as they are much better suited, ergonomically. Best regards, aevald