Not logged inAmerican Welding Society Forum
Forum AWS Website Help Search Login
Up Topic Welding Industry / General Welding Discussion / Aluminum weld etching
- - By drifter57 (**) Date 06-03-2009 18:24
I have searched the forum on this subject and found numerous references to different solutions to use. One question I have is diisposal. Right now I use battery acid and it is a pain in the a**. It takes time to etch and is a pain to nuetralise. What is the best you have used and how about disposal? Thanks for visiting this subject again.
Parent - - By OBEWAN (***) Date 06-03-2009 19:14
We throw all our acids in the drain in our met lab.  I am told that it does not go to the regular sewer but to a controlled haz-mat processing tank.  It is black box mystery to me, but I am assured we are legal.

This is really a good compliance question for your EHS guy since he will ultimately have to answer to any audits.
Parent - By G.S.Crisi (****) Date 06-03-2009 20:19
Let's open the black box.
I don't know what chemical substances your lab work with, but chances are they work with both acid and alkalyne substances. When you throw them into the drain, they're directed to the "processing tank", which of course is made with a corrosion resistant material (most likely FRP or some other plastic). Acid and alkalyne substances neutralize each other, but one of them will almost always prevail, i.e., there's no sufficient acid to neutralize the alkalies and vice-versa.
Therefore, there's a pH sensor in the tank that "reads" whether the pH is acid (below 7) or alkalyne (above 7). In the first case, this starts a dilute alkaly metering pump (not centrifugal pump, please!) and an agitator inside the tank to neutralize the acid. In the second case, what starts is a dilute acid metering pump together with the agitator to neutralize the alkaly. In this manner, the pH within the processing tank is always maintained around 7.
Of course, all materials in contact with the chemical substances must be corrosion proof.
When the processing tank is full, you've got to empty it. But, as William Shakespeare said in one of his comedies, this is another story.
Giovanni S. Crisi
Sao Paulo - Brazil  
Parent - By DaveBoyer (*****) Date 06-04-2009 03:27
A little more of the story: The tank is then full of metalic salts disolved in water. The water is evaporated, and You pay somebody a lot of money to take away the metalic salts and hopefully dispose of them properly.
Up Topic Welding Industry / General Welding Discussion / Aluminum weld etching

Powered by mwForum 2.29.2 © 1999-2013 Markus Wichitill