I would like your help in the following problem i face:- An acidic medium requires corrosion resistant as well as High Abrasion/erosion resistant deposits on the equipment components. Is it possible to hardface 316 /316L type stainless steel to hardness of 59-60 HRC and yet obtain corrosion resistance . My information is that hardfacing (chromium carbide) is not corrosion resistant.
Can someone help me and tell the procedure / product to achieve this goal.
I would suggest you contact a supplier like Specialty Alloys or Huntington Alloy. There are high nickel alloys available which result in high hardnesses for abrasion and will also have excellent corrosion resitant properties. Even at high temp. We used such 'super ' alloys on pipe extrusion dies (Alloy 690 is one such example) when I worked at a pipe manufacturing company. Pipe extrusion is definately an adverse condition with severe abrasion. And though corrosion was not of primary concern for us the alloys being nickel based, or even in some instances cobalt based, had excellent corrosion properties that just naturally came along with them.
I don't believe you are going to get a HRC 60 with any significant corrosion resistance. You need to contact one of the hardfacing filler metal manufacturers.
In the oil industry it is common to clad carbon type high strength steels with Inconels to achieve corrosion resistance for sub sea high pressure components. I have seen it done with hot wire GTAW.
You may take a look at stellite alloys for this service related query. Attached are the links for Stellite -6B wrought products and other type of stellite based alloys.
Deloro stellite usually supplies welding products matching the wrought material chemistry. It may be a good idea to discuss regrading the technical aspects and get their response.
Thanks
Pradip Goswami Welding Engineer/Specialist Ontario Power Generation Inc. Email-pradip.goswami@opg.com