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Up Topic Welding Industry / General Welding Discussion / 15 cent weld with 1/8" electrode???
- - By NWPAwelder (**) Date 07-26-2010 23:25
Got a question regarding making a dime wide puddle cap that is a nickle high using an 1/8" 70+ electrode.  Can this be done and made to look good? Seems to be rather wide for such a small diameter rod... but this is what I was told. I can see doing this with a 5/32 or a 3/16. someone please enlighten me. This has been driving me crazy for about a week now trying to get it to look and run good on 12" pipe.
Parent - By Tyler1970 (***) Date 07-27-2010 00:24
so your runnin a 1/8 70 plus on 12in? what wall thickness? heat and all. i weld 1/8 only on 2 in or smaller.
it would be kinda hard to make a puddle cap on .375 wall of 12 in.
Parent - - By dbigkahunna (****) Date 07-27-2010 01:23
dime wide and dime high, maybe if you are turned down to 1480 rpm on a SA200 and in the 130/50 range. Will run into issue with gas pockets.
But if this is a pipeline weld, why do you want to put on so much metal. Over flush and you are good
Parent - - By NWPAwelder (**) Date 07-27-2010 03:24
Its not that I want to run 8's. The company that I am trying to get hooked up with wants me to run it all the way out with them on a 12"/.375 bell hole and 12"/.250 branch. Puddle cap on the 6G and 2 pass cap on the branch.
The boss is concerned of trapping too much slag with a larger rod. But I am thinking that some of their weldors do cap out with a 5.
Dime wide is what he said he would like to see and a nickle or less above flush. He called it a 15 cent weld. I would prefer to cap with a 5 personally.
Parent - - By Blaster (***) Date 07-28-2010 13:44
What is a "puddle" cap?
Parent - By NWPAwelder (**) Date 07-28-2010 17:17
A puddle cap is a single pass cap rather than a series of stringers for your cap.
- By sillyslik (**) Date 07-29-2010 02:29
is a puddle cap weaved if necessary versus  a stringer cap!
Up Topic Welding Industry / General Welding Discussion / 15 cent weld with 1/8" electrode???

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