Thank you for your timely response.
All welding in question is done with a duel process. Plasma welded first, and followed immediately by Tig weld both inside and out (Plasma Keyhole process with a tig wash).
These welds are being made on a continuous roll forming mill(flower design). Longitudinal welds can be produced in lengths of up to 60 feet on a continuous basis. Sizes range from 1/2 inch in diameter up to 96 inches in diameter. Wall thicknesses of the base material range from .062 to .500 however the problem seems to be primarily on the smaller diameters where speeds are significantly higher.
E.R.Cauffman
Bristol, Tn.