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Up Topic Welding Industry / General Welding Discussion / Building a Forge
- - By Lawrence (*****) Date 11-22-2010 17:26
Very excited about this one...  A few more steps and we are gonna wear out the hammers and tongs.

Will be asking lots of questions as I've never done anything like this before.
Parent - By Tommyjoking (****) Date 11-22-2010 20:43
Far out.   I want to see pics when yall start your first pieces!!!   I am sure Dave will have some sage things to say about it.
Parent - - By Lawrence (*****) Date 11-22-2010 20:56
Boom!
Parent - By Superflux (****) Date 11-22-2010 22:01 Edited 11-22-2010 22:03
I love the smell of first fired refractory in the morning...it smells like "hammer time!".
For anyone beginning in the Blacksmithing arts, there are no better intro books than those written by Alexander Weygers. "The Complete Modern Blacksmith" and "The Recycling of Tools". The second book I mentioned is a masterful work of creating anything for the shop from shop scraps. Wood boring augers to trip hammers.
BTW, nice looking forge! It should serve you well.
Parent - By Cumminsguy71 (*****) Date 11-23-2010 00:04
Awesome looking forge!!!! Sure beats the heck out of the one I got!! What did you line it with? What is that your using for the heat? I'd like to make a better one myself, coal fired is a better plan to do it all day type of thing.
Parent - By DaveBoyer (*****) Date 11-23-2010 01:12 Edited 11-23-2010 01:53
Looks good so far. Do You plan to make "doors" for the ends? Closing it in somewhat will make a huge improvement in performance. A popular and effective solution is a 2" square hole in the back door at the bottom to pass long stock through, and a front door that ends about 1 1/2" up from the forge floor. For a lot of work, these doors can remain closed, that ammount of opening is plenty for the combustion gasses to escape, and allows pretty good access.

If You try forge welding, keep the flux off the refractory.

If You close the ends in with insulation, You can probably run it from a 20# cylinder fairly well , if it freezes the tank, use a larger one.

Do You have a kiln tile or thin firebrick covering the floor? They keep the wear & tear off the refractory board.

There is a reflective lining called ITC 100 that improves efficiency, anvilefire.com sells it. Larry Zoller sells Plistix, a cheaper but somewhat less effective alternative. http://www.zoellerforge.com/index.html

When it comes to tongs, the "Off Center" brand are the best, Tom Tongs are cheaper & pretty good. It is hard to make tongs this good Yourself, but it can be done.

If You find Yopu are doing mostly smaller work, You can decrease the interior volume with more insulation and cut back on fuel use.

For anybody building a forge, here are a bunch of pictures of various ones, hosted on a smithing forum. http://www.farwestforge.com/Forum/bsgview.php?cat=F
Parent - By Metarinka (****) Date 11-23-2010 01:58
nice work!
for a time I used to have a home made forge that doubled as a furnace to melt charges of aluminum or bronze for casting. It was a piece of pipe like that, which could be laid on it's flat end to be used as a furnace.  Unfortunately I scrapped it back in august when I moved to PA due to size and weight.

someday if I ever have enough free time I want to get into smithing again.
Up Topic Welding Industry / General Welding Discussion / Building a Forge

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