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Up Topic Welding Industry / General Welding Discussion / Anyone weld on 2219 aluminum? want to share about it?
- - By MRWeldSoCal (***) Date 10-03-2013 16:44
We just got a job to weld some 2219 aluminum for an aerospace job. Never worked with it before was curious if any of you have and would care to share about it.

Thanks

Jordan
Parent - By jwright650 (*****) Date 10-03-2013 16:50
Never had any dealings with that material...but it appears that it is very weldable according to this:
http://www.alloysinternational.com/category/6/Aluminum-2219-Sheet-Bar-Plate.html
Parent - - By ssbn727 (*****) Date 10-09-2013 06:45 Edited 10-09-2013 07:22
http://www.thefabricator.com/article/aluminumwelding/weldable-and-unweldable-aluminum-alloys

Only two common structural alloys in the 2XXX series are weldable: 2219 and 2519. Alloy 2219 is very easily weldable and has been extensively welded in fabricating the external tanks for the U.S. space shuttle. This alloy gets its good weldability because of its higher copper content, approximately 6%. A closely related alloy, which is also very weldable, is 2519. It was developed for fabrication of armored vehicles. Although there are detailed exceptions to this rule, the designer should probably consider all other alloys in the 2XXX series to be non-weldable. - See more at: http://www.lincolnelectric.com/en-us/support/welding-how-to/Pages/aluminum-design-mistakes-detail.aspx#sthash.mSu6qVuu.dpuf

Here's an interesting paper on scandium containing 2319 filler metal for GTAW of 229 Al:

http://www.igcar.ernet.in/transiim/2004/TP-1902.pdf

As is this one from NASA:

http://oce.jpl.nasa.gov/practices/1205.pdf

This one is also from NASA although it's a bit ancient as it was published back in 1962 (Note: It may take a while to upload this .pdf):

http://ia600300.us.archive.org/35/items/nasa_techdoc_19630013148/19630013148.pdf

This is from the Sarabbai Space Centre in Trivandrum, India:

http://www.ias.ac.in/jarch/bms/19/00000561.pdf

This one is a better written article:

https://www.jstage.jst.go.jp/article/jmmp/1/4/1_4_469/_pdf

Here's a nice little welding guide for Aluminum you might find useful:

http://maxal.com/files/QuickSiteImages/Maxal_Guide_for_Aluminum_Wldg_9-12_doc.pdf

Oh! And finally, here's a great site to visit and explore a huge variety of articles with 2219 Al as one of many topics related to the metallurgy and welding science of this alloy:

http://www.science.gov/topicpages/a/aa2219+aluminium+alloy.html

Of course there's more but why bother when you now have a link at you disposal such as the last one above that should help you out in other ways with respect to other topics of interest in the future!:wink::grin::cool:

Enjoy!

Respectfully,
Henry
Parent - By Think Positive (*) Date 10-09-2013 14:11
It's great to hear from you again Henry!  I was going to suggest the space shuttle used 2219 as well.  I had an opportunity to tour the fabrication shop way back in the early 1980s, and I saw their automated GTAW process.  Yes, they told me it was 2219 aluminum, mostly welded vertical up with a pulsed power supply that ramped the power in real time to account for changes in thickness.

Aside from that real life witness adventure, I have never welded any 2219 aluminum.
Up Topic Welding Industry / General Welding Discussion / Anyone weld on 2219 aluminum? want to share about it?

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