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Up Topic Welding Industry / Technical Discussions / Pls explain the ASTM A516 Gr65
- - By - Date 11-13-2000 10:25
I will tap a hole on a pig launcher. Afer that I will connect a nozzle with it by welding. The material to the barrel of pig launcher is ASTM A 516 Gr65. Because I am not familiar with ASTM specification, please explain what every digital and number stands by. How much minimum yield strength does ASTM A 516 Gr65 means? How to do the heat treatment after welding? Thank you very much.
smith
Parent - - By G.S.Crisi (****) Date 11-13-2000 17:04
Take note.
ASTM A-516 Gr. 65 is a carbon steel plate used to manufacture pressure vessels that will work at moderate and lower temperatures. It is suitable when improved notch toughness (as measured by the impact, or Charpy, test) is required. Metallurgically, it's a fine grain, aluminum killed steel (and hence the suitability for lower temperatures and improved impact toughness).
Its chemical composition is the following:
Carbon: depends on the thickness. For thicknesses up to and including 1/2 inch: 0.24%. For thicknesses larger than 1/2 up to and including 2 inches: 0.26%.
Manganese: 0.85 to 1.20%
Silicon: 0.15 to 0.40%
Phosporus and sulphur: 0.035 maximum.
Mechanical properties are the following:
Yield strength: 35,000 psi minimum
Tensile strength: 65,000 - 85,000 psi (hence the identification as Gr 65).
After manufacturing, tensile test at the steel mill is mandatory. Other tests, as impact, may be carried out at the request of the purchaser.
The number 516 is just a sequential number. It means that the standard ASTM A-516 comes after the 515 and before the 517.
For welding A-516 steel, the material should be warm to the hand. Stress relief depends on the thickness. For pressure vessels (I don't know what's for pigs), it is to be carried out when the thickness exceeds 3/4 inch.
Giovanni S. Crisi
Sao Paulo - Brazil
Parent - - By - Date 11-15-2000 12:08
thank you,very much
Parent - By NDTIII (***) Date 11-15-2000 13:12
Principal Design Features ASTM A516 specification covers plate of carbon steel for moderate and lower temperature use in pressure vessels. The Grade 60 alloy is basically the same as AISI steel 1330.

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Applications Used for weld fabrication of pressure vessels that require improved notch toughness for lower than ambient temperature service.

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Machinability machinability of Grade 60 steel is good, being the equivalent of AISI 1330 steel.

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Forming Forming capability is good as the steel has good ductility.

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Welding Grade 60 steel is intended for fabricating by welding. Thus its welding characteristics are good by conventional methods.

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Heat Treatment The steel is supplied in the as-rolled condition or as normalized or stress relieved annealed, as specified by the purchaser. Subsequent heat treatment is not covered by this specification. See also "Tempering".

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Forging Material is supplied as plate and not subsequently subjected to forging.

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Hot Working Grade 60 steel may be hot worked if necessary. Contact the steel supplier for information.

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Cold Working Cold works readily by bending an shaping as with the plain carbon steels.

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Annealing Annealing, if necessary, is done at 1600 F and slow furnace cooled.

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Aging Not applicable.

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Tempering Notch toughness can be improved by quenched cooling from hot rolling or normalizing by the supplier. If such a faster cooling rate is agreed upon between purchaser and supplier then the steel is also to be tempered at 1200 F.

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Hardening The steel hardens by cold worked and also can be heat treated and quenched for hardness. However this specification does not deal with heat treated material.
Parent - - By bspeirs (*) Date 11-16-2000 05:21
One caution: if the service for the pig trap is sour (contains H2S), then there should be PWHT specified even if the weld is less than 0.75".
Parent - - By G.S.Crisi (****) Date 11-16-2000 10:37
Good observation, bspeirs. Welds with a residual stress, even if mechanically acceptable under the applicable codes, are more prone to corrosion that welds which have been stress relieved.
Giovanni S. Crisi
Parent - - By - Date 11-18-2000 13:49
If it is for sour service (H2S) then after PWHT it is a good practice to have a check of hardness of weld and HAZ.

R.Muthu Ramalingam
Parent - By G.S.Crisi (****) Date 11-22-2000 00:36
Good observation, Muthu. The maximum hardness after stress relief should be 240 Brinell. If you don't achieve this figure, then you should repeat the stress relief procedure.
Giovanni S. Crisi
Up Topic Welding Industry / Technical Discussions / Pls explain the ASTM A516 Gr65

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