Dave
I never have used any of the hobart consumables, the welding supply stores dont carry that brand around here or at least I havnt seen it.
The combination of flux core and galvanized fumes cant be good. For some reason the flux core fumes bother me the most, thats why I havnt used it in years and shy away from it.
I was just lookin at lincoln website on the flux cored wires and looks like there is a lot more different types available sense the last I looked.
The NR-152 "E71T-14" looks like the one I need to try, weld through .030" to 3/16" thick galvanized steel. Only problem its only available in the larger 30 Lb spools. lots of $ to throw away if I dont like it.
I dont have an air pack I just use the painters style reperator. the one with the low profile pink cartridges, fit under helmet and work well, bit miserable on a hot day but so is just being out there.
Tom