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Up Topic Welding Industry / Technical Discussions / Picture of OD610*120mm
- - By dragon (**) Date 01-15-2010 10:47
Today I take a clear picture of the heavy thick header.
Parent - By welderbrent (*****) Date 01-15-2010 15:16
Now that is some impressive steel work.  Thanks for the pic Dragon.

Have a Great Day,  Brent
Parent - - By jwright650 (*****) Date 01-15-2010 15:35
I can image that the smaller tubing is kinda tough to weld around after you get several of them fitted up and welded onto the header.
Thanks for sharing the pic.
Parent - - By nantong (**) Date 01-15-2010 17:06
Quality seems suspect if you zoom in. branches look like fillet welds, undercut and arc strikes?
Parent - By Tommyjoking (****) Date 01-15-2010 19:10
Could you imagine doing a groove weld on that and then having to gouge the inside back out and weld up.........shiver me timbers

Nice pic
Parent - By 3.2 Inspector (***) Date 01-15-2010 19:33
Good catch Nantong!
Is it an arc-strike or a bird**** near the bevel?

3.2
Parent - By joe pirie (***) Date 01-15-2010 20:14
I guess you better weld them in the right sequence to make access easier lol
Parent - By jrw159 (*****) Date 01-15-2010 20:23
Dragon,
  Pretty interesting. Where abouts is this?

jrw159
Parent - - By swsweld (****) Date 01-16-2010 02:52
Hope it's cold there. That's gonna be one hot weld to make manually. Wonder what preheat temp is and what grade it is?
Total weight of header. Impressive chunk of steel that is.
Parent - - By ssbn727 (*****) Date 01-16-2010 04:56 Edited 01-16-2010 06:54
That looks like a header going somewhere inside a boiler that's probably going to be a decent sized one about 600MW or more in capacity... Where the stubs are being lined up and prepped will eventually be welded to water wall tubes, risers and some down comers which will also be welded on to the economizer also inside a power boiler... Some of the welds will have to be mirror welded as I have done countless times in the past... It's a whole lot easier to do when it's new construction and yes! The welds do look shoddy to say the least!!! :( :( :(  It could be the main header, but without any drawings, I can only guess but, it's more likely one of many headers which will be placed on one of the many levels that make up a power boiler. ;)

Look in here on page 8 of 16 to see what a steam/water circulation system in a power boiler looks like, and where this headr may or may not be eventually positioned within the boiler itself:   http://www.swcc.gov.sa/files%5Cassets%5CResearch%5CTechnical%20Papers%5CCorrosion/INVESTIGATION%20ON%20THE%20FAILURE%20OF%20BOILER%20No%201%20ECONOMIZER%20TUBES.pdf

The material of the heavy walled pipe of the header itself could be aP-11, P-22 or P-91 material, or something else all together, but it all depends on the pressure rating for the header since most heavy walled headers operate on the high side of up to 3000 psig, and this is all dependent on the generating capacity of the power plant, so I'm just guessing from a visual without any specs available for me to review. It is definitely part of a power boiler being constructed somewhere in the world, and that I'll definitely bet on!!! :) :) :)

Here's an article on the condition assessment of Boiler piping and Header components by Babcock Borsig Power:

http://www.babcockpower.com/pdf/rst-164.pdf

Here's another interesting article also:

http://www.babcockpower.com/pdf/rst-143.pdf

There are a whole boat load of interesting articles and papers on all sort of situations regarding utility boilers which some folks in here may find interesting if they were to start at this link first:

http://www.babcockpower.com/index.php?option=techpapers&coid=&topid=2&sort=bypline

As well as this one too;

http://www.babcockpower.com/index.php?option=news&Itemid=56

And I cannot forget to include this one as well:

http://www.babcockpower.com/pdf/rst-129.pdf

Respectfully,
Henry
Parent - - By dragon (**) Date 01-17-2010 05:31
This is a final SH O/L header.Material is A335P91, stub material is A213-T91.
Parent - - By jrw159 (*****) Date 01-17-2010 14:29
Where at?
Parent - By 3.2 Inspector (***) Date 01-17-2010 18:35
Judging by his name it is in China, and he might very well be working for Dragon Power :)

3.2
Up Topic Welding Industry / Technical Discussions / Picture of OD610*120mm

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