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Up Topic Welding Industry / General Welding Discussion / They say a welder can weld on any machine
- - By leighann hanson (*) Date 06-05-2010 00:53
I took a test to cert. me for horizontal, vertical and overhead all in one test. THis test was for flux welding. Pieces used: 2 beveled plates that are both 1 inch thick / 1 backing strip that was 1/2 inch thick. the beveled plates are to have a 1/8 inch gap between them i think. the backing strip was longer than the beveled plates. we were told to lay down one bead then fill it up show the tester then cap it off. we were to weld from the starting of  the backing strip and not stop til we get to the end of the strip. So im in there with three other guys 1 of the guys has worked for Liebherr before. one was a classmate in my smaw class and one well i didnt know him. We go to the lab station and they show us four machines that we were able to test on. one was brand new like the kind i had at school, 2 were slightly old and 1 the one in the back was old. guess which one i got............yep the old one. the guy who worked with the company before ran to the new one. so i start to set my machine to there specs i cant see $hit my helmet was pressed to the screen.i have never used a machine where it has to screens one for amps and one for volt. so i lay my first bead it looks pretty as h3ll. i should of used the flash light cuz the penitration was bad. so i start my second bead and i felt like i had never welded so bad in my life. there were dog dix and balls on the bead and i screwed up bad so for three hours i was trying one bead after the other. got the same results. i wanted to cry bad but i didnt want that to be my rep " cry baby girl" so i waited til my boyfriend picked me up.And h3ll yeah i cried hard. THis career is my love and it hurt to fail.
Parent - - By strother (***) Date 06-05-2010 01:22
I swear I'm not picking on you, but your post made me feel old . The machine you tested on was "old" but it had screens . The machines I learned on and tested on had cranks and dials. I welded everyday at a railyard with an old Lincoln that you had to unbolt a plate and move along a set of studs just to change the voltage . You got me feeling old and I 'm just shy of 40. Hang in there the test shop can be an intimidating place even when you have been at it for years.
Parent - - By leighann hanson (*) Date 06-06-2010 01:54
sorry for making you feel old the machine was not that old im sure but it was very used . this might be a more  proper way to express this to my more advanced welding friends on the forum. 
                                          thx

                                       LEIGH_ANN
Parent - - By Metarinka (****) Date 06-07-2010 16:56
some of those old machines are the best. i don't think I'm much older than you (23) I've got welding machines from the 60's and 70's in our shop. All they have are a low-medium-high range switch and then a "fine adjustment" 1-10.  They have output gauges but you can only see them when the machine is running needless to say they are a pain to tune in if you're by yourself and don't have  a lot of spare material to run.

I've seen a lot of people pysche themselves out in tests and go from decent welder to laying down crap real fast.  Relax, take a deep breath and pretend it's just a practice joint.  If possible lay down bead on your backing strip to get a good setting, grind it back flush and then goto town. I always try to run a practice bead on my tabs, or backing plate before I lay in the first pass, just to make sure everything is running smooth.  but I can't stress enough how important it is to be relaxed during tests.

where I come from we setup the machines for our applicants with at least the basic settings, they can adjust after that. In my opinion it's a raw deal giving people unfamiliar machines. I can teach a good welder real quick how to dial in a P&H or a linde, but I don't expect everyone to know that out of the gate.
Parent - By chris2698 (****) Date 06-07-2010 17:36
Where i work now they had the machine set pretty good while you got to fine tune them. I didn't get much material to practice on when i did my test which kinda s*cked but oh well still got the job. i was way over my head and a little bsing got me in the door and was able to step up to the plate. Now i don't recommend you should lie but I was pretty dam desperate for a job and honesty didn't help before in getting a job, I only lied about the experience I had which wasn't much on what I was testing for but liek i said i was able to step up and hang really fast
Parent - - By chris2698 (****) Date 06-05-2010 01:28 Edited 06-05-2010 01:30
yeah a good machine sure does help you weld easier but look thats what you just gotta deal with at different jobs. As I sit here and read you're story it is the same sh*t I have gone through taking my first couple of test. Some test I were just way over my head on and didn't pass but I learned from the test. I didn't have enough experience in setting the machine up and all but like others say here you go out there and try and get into any shop you can and learn everything you can then move on after a few months or more. I always go into a place and learn everything I can there and master it all then I move on to the next job. No one likes job hoppers but it's what you gotta do to make the money and learn more. Everyone wants to get outta school and make the big bucks but you gotta put the time in and get the experience it's the only way you will make more and these welding test won't be so nerve racking. I mean they are but it has gotten a little easier for me I guess maybe because I have more confidence in my welding. The job I'm at now I was way the hell over my head when I tested for it but I was able to make it through and it sure was a huge step up for me with learning and making alot more money but it is time to make another big leap for me.

Just hang in there and do what you gotta do to get in where ever, take that 12 an hour job it's just another steping stone for that 18 an hour job. I know most people can't make it on 12 an hour but **** you gotta start some where.

Learn to weld with every machine out there.
Parent - By leighann hanson (*) Date 06-06-2010 01:59
i understand what you are saying it means alot to me to be able to get other welders opinions on such mattters. thx for your help
Parent - - By ssbn727 (*****) Date 06-05-2010 01:59
Hi Leighann!

First off, "WELDCOME TO THE WORLD'S GREATEST WELDING FORUM!!! :) :) :)"

Now that I got that out of the way, it's okay to fail in the beginning dear! Everybody's done it!!! Heck , I know my first tests were'nt the greatest either girl. but you need to understand something more important that's going on here Leighann...

You are TRYING TOOO DARN HARD!!! RELAX!!! Don't forget to breathe!!! Slow down, take your time and remember this more than anything else... HAVE FUN!!! THat's right!!! Have fun the next time you take a test...

You're probably asking yourself right about now; "Is this guy serious???" Well, I've got to say that for me, it got a heck of a lot easier once I decided to lighten up on myself when I took a test many, many moons ago... And instead, I decided that this test was going to be nothing more than another spectacular weldment completed by yours truly!!! ;)

When I started to take each test with that sort of attitude, the results spoke for themselves and I was off to the races so to speak!!!
You see, welding cannot be properly done if one asserts unecessary pressure upon themselves by worrying about how important it is to pass the darn test...

If you focus soley on welding the way you know you're capable of, you'll do just fine, but if you've got all of this other stuff carrying on in your head besides what you're supposed to be focused on which is only one thing, then you will NOT DO WELL - PLAIN AND SIMPLE!!!

That's right! Clear your head and focus on the weld you will be dpeositing - one pass at a time, and before you even lay down one bead on the test plate, make darn sure to get a piece of scrap so you can tune up the machine you're working on before you even start on the test joint.

Remember that every failure eventually leads to success so long as you NEVER GIVE UP!!! Keep at it Leighann!!! You'll get it!!!
Now, I've got to take a break here because I've got to take my meds so, don't get discouraged, get determined because it's better to fail early to savor victory later as it should be! ;) Finally, I welded in a shipyard many, many moons ago, and it wasn't a bad experience at all...

In fact, I really learned how to weld anything and everything so to speak while working in one building some of the finest, most sophisticated, and deadliest vessels of mass destruction ever to be created by anyone, and some of those Submarines are still out there in the deep making sure to keep this Great Nation of ours safe from our obvious and not so obvious enemies... Now that's something I'm darn proud to say that I had a little part in building these vessels!!! Nothing bad at all about starting out welding in a shipyard dear!!! Nothing bad at all! ;)

Respectfully,
Henry
Parent - By leighann hanson (*) Date 06-06-2010 02:06
your right. when i took the test i forgot my love for welding and was taken it way serious. this time i will make it fun and see how it goes. and as for shipyards i got no problem with just wanted to look outside the box. everyone i know welds for a shipyard.
                                   p.s. thx for the advice and your past dedication to helping create ships to protect are nation
                                                           LEIGH_ANN
Parent - - By jrw159 (*****) Date 06-05-2010 13:10
leighann,
This tidbit from Henry is golden. "You are TRYING TOOO DARN HARD!!! RELAX!!! Don't forget to breathe!!! Slow down, take your time and remember this more than anything else... HAVE FUN!!! THat's right!!! Have fun the next time you take a test..."

I have seen many a good welder fail simply from a case of "nerves". I tell them to step back, take a few breaths, settle in and just do it. After all, it is just another weld. :-)

jrw159
Parent - By red devil 68 Date 06-06-2010 07:00
Leighann,

I began to work in the year 1984 as a welder, in a factory for tanks and motorbuses.
After my mean training had terminated, I worked in different industries on bridges, in steelmills, breweries and in the pharmacy-industrie, for some oil-companies and in paper-factories.
I've done more than 30 tests and have certificates for different materials and positions and belief me, I'm still sh..... my pants if I weld a test sometimes.:-)
So, like my previous speaker said "Keep the faith and never give up".
- By hojopens3 (**) Date 06-05-2010 13:22
we all have busted a test and this wont be ur last, if you find a hand that says they never busted out, you can bet they never tested or they are one of those internet wonders that can tell ya how to do it but cant show you how to do it, hang in there, it does get better
- - By leighann hanson (*) Date 06-06-2010 02:10
I love you guys .........................................and i will try and relax oh and giving up is not a choice for me. i will never give up my love of welding. I will keep educating myself and trying til one day i turn into the go to girl for welding. the person that everyone goes to for welding questions......
Parent - By Tommyjoking (****) Date 06-06-2010 18:46
.......I think all of us have been defeated by our own thoughts sometimes.   You were told exactly right...we have all busted tests before.  I think there comes a point when the nerves go away...when you realize you have tests behind you and many more in front of you....so the one we are doing right that minute does not really mean all that much.
Parent - - By js55 (*****) Date 06-07-2010 11:09
When I started I was probably busting half the tests I took. I spent hours, weeks, months practicing and perfecting the craft. When I would get into the field and test I would get nervous and turn to crap and end up struggling to repair the test weld I screwed up. So, I went back to the apprentice school and practiced repairs of the worst kind. Once I got proficient at that, funny thing happened. I didn't need it. The tests went smoothly. I relaxed because I had the confidence that if I screwed it up I could fix it. And so I didn't screw it up.
Relaxing and being confident is everything.
Parent - By Shane Feder (****) Date 06-07-2010 14:14
Leigh Ann,
I spent 15 years as a pipe-welder going from refineries to boilers to pipelines to breweries/dairy factories in New Zealand and Australia. All of these industries use different processes and different materials.
A lot of guys specialise in one type of work but I chased the big money shutdowns (I think you call them outages in the States) and it didn't matter what it was - if it was pipe and there were long hours/lots of money I was into it.
However, because this was always short term work there were numerous weld tests to be taken.
OK if you specialise in one thing, no drama, but for me I might be tig welding boiler tubes one week, rolling around in the mud welding cellulose on a pipeline 2 weeks later and then 2 weeks later welding thin walled stainless in a brewery.
The point I am trying to make is even though I considered myself to be a very good pipe welder I got nervous every time I had to take a test.
Now, I have been a CWI for nearly 13 years and I have supervised hundreds of weld tests (mostly pipe) and I have used some of my past testing experiences in evaluating welders.
With my experience I feel I can tell the difference between someone who has no idea and needs further training and someone who is actually competent and they have just gone to jelly because it is a test.
With the later I will do everything I can to assist (without coaching) as I know that testing can be a daunting experience. (especially for someone who is struggling to put food on the table for the family).
What makes my job even more difficult is most of my work is qualifying welders for specific construction projects. I put my name to a welder qualification certificate and he/she goes on site and starts getting repairs straight away and I have to answer questions.

Sorry Leigh Ann, started to get side tracked.
My point is it is perfectly normal to be nervous during a weld test, no matter how good you may be.
As for loving welding, I left school (with no formal education) to go pipelining at 15 years old and I have been lucky enough to work on welding projects in New Zealand, Australia, Philippines, New Caledonia,Fiji, Solomon Islands, Papua New Guinea, Madagascar and now Thailand.
Damn good way to see the world.
Had a Canadian lady welder who was travelling the world work for me last year in Australia, would hire her again in a flash. She could lay one of the prettiest mig welds I have ever seen.
Good luck with your welding career,
Cheers,
Shane
Parent - By dbigkahunna (****) Date 06-08-2010 11:01
Outside of the old machine, what did the test fail on?
Was it visual? Did the specimen break? Did you take too long.
In welding, testing is a part of life. You make some, you don't others. As you progress in your career, this will not be the last test you bust.
Some day's it is your day and hand yesterday was not your day.
In singlehand work, you may not be assigned a machine. You may weld on two different machines. The business I work in contractors have one or two welding machines set low, and two or three set for high. The low machines are for tacking up using 5/32 5P and the high machine are for welding 7/32 jet. You don't keep running outside to change amps and voltage.
Get over feeling bad. Learn what you did to fail the test and do better on the next. It was just one day and one test.
Keep you goals in mind.
We all get poped! Yours was yesterday.
Parent - - By Cumminsguy71 (*****) Date 06-08-2010 13:05 Edited 06-08-2010 13:19
Leighann,

One thing I've learned from coming here is there are great folks to help out and will always shoot you straight. I also learned that busting a test is just a everyday part of life. I've done it, probably do it again. They handed me a mig gun and said, "run a flat fillet weld" never touched that machine in my life, the welder there was just using it. I ran a good bead. Next was vertical down, good bead. Next, vertical up....to slow and ewwww!!! Busted! Grabbed my gear, thanked them for there time and told them it's been about 10 years since I run an 045 mig wire on a big machine like that and moved on.

As far as the old machine, well I think that is something you'll have to get used to. Some of the machines out there are just so good that they don't want to get rid of them. Why? It's paid for, works great and makes them money right? We had a old Miller mig at school, had dials and cranks to adjust it. It was filled with a spool of innershield baling wire. I spent about a week just playing around with that thing running fillets, roots and all manner of things. Never used it before but had it set up and welding good the first night I was using it.

Now, I'm not bragging on myself. The point is, use what god gave ya, sight, sound, hearing, you need to know your arc, your puddle. What a good arc is, the sounds....the sights. How does the spatter act when falling off. How the spatter comes off your work piece. When welding mig and watching the puddle and you see it's not acting right, stopping and looking at the open door, feeling the breeze coming in towards you and knowing why your weld has air pockets in it when running bare wire and shielding gas. You know this and you can set a machine up wether it is the latest Lincoln or Miller or one with two screens or an old archeological find like the machine they had at the school I went to. All of my fellow students asked, "why are you using that when they have those nice new machines?" I told them why not? I might as well try it, see if I can set it up and play around, who knows, there may be one in a shop somewhere with my name on it. I was the only one who used that machine, then somebody took parts off of it to try and put on an esab and when they did they broke the Miller. It was moved out in the storage building and replaced by a new fan dangled Lincoln. I'm a sub teacher at my school now and I listen to the director talk to the teachers and they talk about having the latest and greatest stuff, replacing "old" machines and so on. It's good to have the latest and greatest but I think having something old around is good too. At least students could be put on something like that so they have an understanding of what they might find out there and that it welds just the same. The bad part for me is I learned on old millers and lincolns and when I go back to the school to sub I've got all these new dynasty's, inverter this and that to work with. Then a student will ask me to run a root or a cap pass vertical up 7018. I usually tell them, give me a minute to play with one of these machines and find it. Once you find your arc it don't matter what machine it is.

"I will keep educating myself and trying til one day i turn into the go to girl for welding. the person that everyone goes to for welding questions......"

That's a good attitude to have. Keep learning, keep asking questions, read stuff on this forum even if you have no idea what the heck they are talking about. I was at an AWS meeting the other night and there were some 30 plus students there. I told them the same thing, come here, read read read. You may never use stuff you've learned about here but then again, you might run across that old welder while out taking a test somewhere. All the welders out there are still learning, we're all just at different levels. There ain't much you can do for the butterflies, deep breath as said....still there. I like to fire off the welder and get to running beads as quick as I can, seems to kill some of the butterflies under the hood!

Good luck out there!

Shawn
Parent - - By Superflux (****) Date 06-09-2010 01:36
To answer simply,

IS YOU a welder or a WELDOR.
I am of the firm conviction that a WELDOR .... CAN!!! weld with any machine that is operating properly. (Back in the day, Lincoln used to differentiate the spellings, and I was even once awarded a job with AMAX for spelling it WELDOR on my resume!.."er" defined "equipment/automatic" and "or" defined as operator).
Now for the "disclaimer"!
When you are first starting out, there are subtle factors in each type/or individual machines that you may not be aware of. Once you have perfected your craft, you leave behind those settings and readings off a familiiar Brand or type of machine. I broke out in the old days and learned early on, just to "turn it on and make it your own"!!! Otherwise .... fire it up and figure it out.
Last year, incoming Tube Welder applicants were whining like whipped puppies, claiming that our 8 bank was a piece of crap. I observed 2 of them during their root pass. After listening to the bellyaching, I drove to the condo, drug out my hood and used THEIR MACHINE, AT THEIR SETTINGS! Laid in a root on a 6G (that was code acceptable, not perfect). I have NOT been paid to weld or test in that position/process, since 1991.

So...to answer your question .YES!!!! a weldor CAN weld on any machine.

Not to dissuade you, but to inspire you , to seek out that which will make you the BEST. And from your posts, I infer that you WILL BECOME The BEST!

Party on, and become one with the FLUX..
Relax...have fun...Just remember, your Life will NOT revolve around any one single Welding Test....
Parent - - By jwright650 (*****) Date 06-09-2010 11:05
"Party on, and become one with the FLUX.."--quote

....but what if you're using GMAW(solid wire)?

<smirk>
Parent - - By Superflux (****) Date 06-10-2010 00:08
OK, then. Party on and become one with the ARC!

BUT, what if your OFW?
Parent - - By DaveBoyer (*****) Date 06-10-2010 02:13
Party on and become One With The Flame!
Parent - By jwright650 (*****) Date 06-10-2010 11:05 Edited 06-10-2010 11:10
LOL.......Don't look at the light......... I can't can't help it, it's just so beautiful.....

http://www.youtube.com/watch?v=vod9DL4IhBM
Parent - - By jarsanb (***) Date 06-10-2010 14:48
Not that it matters, but according to AWS A3.0 - 94, Standard Welding Terms and Definitions, "One who performs manual or semiautomatic welding" is called a welder. Weldor is not listed. Other listed definitions would be "Welding machine", "welding operator" and "welding generator". Sometimes people think welder references the machine.
Parent - - By Superflux (****) Date 06-10-2010 16:01
jarsanb,
Yes you are correct. Back in the 1972 (?th) edition of the Lincoln Procedure Book of Arc Welding, it defined Welder, as the "e" refering to a piece of equipment and the "o" refering to a person/operator. As mentioned, many old school welders and supervisors used these 2 spellings to distnguish between a machine and the person. The manager at AMAX offered me the job based on my spelling in the resume of me as a "Weldor". Others during that time thought I was just mildly illiterate. During the '70s, Lincoln was industry wide, far more recognized than AWS.
Ever since I received my CWI in the '80s, I have used the welder spelling exclusively.
Parent - - By strother (***) Date 06-10-2010 22:13 Edited 06-10-2010 22:20
I was taught that welder was the machine and weldor was the person using the machine. I was also taught that a good weldor should be able to set up the welder by looking at and listening to the arc .
Parent - - By dbigkahunna (****) Date 06-10-2010 23:59
Tig root and hot pass with fill and cap 7018= Welder
Open root uphill 7018 bead HP Fill and cap = Weldor
Parent - By Mat (***) Date 06-11-2010 01:57 Edited 06-11-2010 02:25
I remember my first weld test for a high production shop...A "T-joint", part metalcore and part hardwire.  I thought that I had choked (the hardwire went okay, and yet the metalcore?  not so much!)  I remember thinking to myself, "Metalcore?  What the hell is metalcore?"  I got the job, ironically because I passed the drug test... That was how I got my start into the professional world of welding.  This was back in 2004.  Since then, it's been an uphill learning curve ever since.  I've since worked for several different shops and more recently, an outfit up North that does a lot of field work.

Everyone starts somewhere! While it is true that a welder can weld with any machine, every machine is different.  A lot of time I find myself using what the dial says as a base setting and try it out on a piece of scrap and fine tune it from there.  A recent example of this, our company has started using an LN-25 in the field for specific jobs.  Prior to working with the company, I had never used one before and I used one for the first time around two weeks ago.  Not having a voltage read out threw me off completely!  After farting around with the amperage dial on the mill welder for a few minutes, I managed to figure it out!  The wirefeeder sure sped things up!

Nobody knows everything because there is always something new to learn.  Do the best that you can, find a solution for what isn't working and if you can't, it never hurts to ask someone!  Also know that when the sun sets, it's the start of a new day!  If you're using an unfamiliar machine, dial it in on a scrap piece of steel.  Today for instance, I tried to weld cast steel...that didn't work out so well, even with a cast steel rod.  I remember thinking, "it's running nice!" and then I chipped the slag off..."WHAT THE F***?!!!"  Yeah, it wasn't my friend apparently...but that's how you learn...by doing and learning from the people that have done it! 

The most embarassing rejection I've had was when I did a weld test for a company down south there that had me do a flat and vertical dualshield weld on a T joint...at the time, prior to being laid off from a past job, I had burned so much dualshield that my vertical stringers looked like flat welds...I showed their head honcho the test and he asked me which one was the vert...and...I couldn't remember!  Then we went into the talks about money and I suppose that I asked for too much... 

Never be afraid to ask if you don't know.  It's done me a world of good!  Now then, what is the trick to stick welding cast steel?!!!

I'm working for a good outfit up north right now, smaller, free of politics with good pay and no two jobs are the same.
Up Topic Welding Industry / General Welding Discussion / They say a welder can weld on any machine

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