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Up Topic Welding Industry / General Welding Discussion / 1/8" MIG wire?
- - By weldstudent (**) Date 01-23-2011 17:23
Some time here in the next week or two I am going to be taking a weld test and I was told I would be using an 1/8" solid wire. Seems big to me but I don’t know, still young and new. I tried to look up parameters and can’t find anything over 1/16", not that it would help much all I was told was wire size. 

so to the question; is an 1/8" solid wire common, and without being able to give an AWS classification what are some good usable parameters on a wire of that size?

Thanks,
Levi.
Parent - - By alan domagala (**) Date 01-23-2011 18:47
Unless its sub arc (SAW), my guess its a stick (SMAW) test.
1/8th inch rod for SMAW is very common as is 1/8 inch wire for SAW. Ive never seen or heard of 1/8 inch wire being used for hand held solid wire MIG welding these days.
Parent - - By weldstudent (**) Date 01-23-2011 21:12
its not stick, it is a solid wire and it is a semiautomatic welding process, its the size of the wire that i am confused about 1/8" seems too big for wirefeed, but thus far that is all that ive got to work with.
Parent - - By welderbrent (*****) Date 01-23-2011 22:05
In FCAW dual shield and innershield I have used electrodes up to 3/32.  But not 1/8".  Doesn't mean it isn't out there.

Now, for solid wire??  That would be a BIG solid wire.

Not anything I am familiar with.  Good luck.

Have a Great Day,  Brent
Parent - - By mcostello (**) Date 01-24-2011 02:53
Can I get that in a 10# roll?:)
Parent - - By Tyler1970 (***) Date 01-24-2011 22:11
I'd like to see it in a roll.
Parent - By jrw159 (*****) Date 01-24-2011 23:35
See it all the time on rolls for the SAW process.
Parent - By ctacker (****) Date 01-24-2011 02:58
hand held subarc?
Parent - - By js55 (*****) Date 01-24-2011 14:13
I think you might need to revisit the info you have. 1/8" is bigger than any MIG application I've seen, and I'm thinking there wol dbemore efficient ways to do it. Like SAW.
1/8" solid wire is pretty stiff to run through a bent neck for GMAW or SAW.
Parent - - By weldstudent (**) Date 01-24-2011 17:46
ok i talked to some one slightly smarter and the wire size is 1/16" but i still dont know the AWS classification.
Parent - By js55 (*****) Date 01-24-2011 21:24
If memory serves the Lincoln site will have good info on parameters.
Parent - By fschweighardt (***) Date 01-25-2011 03:30
If they are using 1/16, they may be trying for a high deposition rate, which may also lead to them wanting to use spray transfer.  1/16" solid wire in full spray is something else, bring some hot pads or you will burn up.
Parent - - By fschweighardt (***) Date 01-25-2011 03:37
I just remembered Innersmoke, some of the biggest Lincoln stuff I could find is .120, so there is some almost 1/8" FCAW out there.
Parent - - By Chris2626 (***) Date 01-25-2011 06:33
I'e heard of 3/32 flux core wire like that and was told it is like coat hanger wire rolling out
Parent - By Superflux (****) Date 01-25-2011 07:30
Wouldn't be the first time a Foreman, HR, Plant Mgr or other office puke didn't know what the heck they were talking about. Last fall some outfit in S.D. was wanting welders. I asked about the pay, and yeah for the couple of weeks duration, it would have been ok, especially since I had a friend in a nearby town I could hang with for free (beer). They said I had to pass a structural test to get hired...OK "What is the test" I asked? "It's AWS D1.1 structural welding test." they replied. "So exactly what is the test?" I inquired. "It's THE AWS D1.1 structural welding test." he replied and then...added, just to put me in my place...."Well if you're a so called journeyman welder and don't know what that is, we don't need you!"

Now if some of this info is correct with say a semi-auto SAW. Wow, 1/8" wire hand held would be like trying to give a bobcat a swirly
Parent - By Jim Hughes (***) Date 01-25-2011 12:34
I agree. You have to be a pretty good size hawse to run that rig! Just the motor on the machine that would have to try to push that size wire through a liner would have to be big enough to make the lights dim when you pull the trigger. :)

Jim
Up Topic Welding Industry / General Welding Discussion / 1/8" MIG wire?

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