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Up Topic Welding Industry / General Welding Discussion / Glycol leak test
- - By douglas dunn (*) Date 08-01-2013 21:08
Do any of you have information about using Glycol to find leaks in a welded seam. I am in need of a procedure to back this type of inspection. can any one help me?
Parent - - By Milton Gravitt (***) Date 08-02-2013 01:18
Hi Douglas Dunn you can enter Glycol in the search at the top and a lot will come up.

                M.G.
Parent - - By douglas dunn (*) Date 08-02-2013 18:08
Thank you
Parent - By TimGary (****) Date 08-05-2013 12:52
Leak testing can sometimes be frustrating because it doesn't always work 100% accurately.
Sometimes worm holes or slag inclusions won't start leaking until the slag dissolves.
Sometimes, tiny holes or cracks are too small to allow the passage of fluids during leak and hydro testing, but will enlarge over time.
Also, leak testing should be completed before painting...
Not all leak testing agents are equal.
Diesel is thinner than water and will leak through a tiny hole that water will not, even under pressure, think penetrating oil.
However, diesel is not a good leak testing media in all cases do to health and safety concerns.
Compressed air will leak through a hole that is too small even for diesel to leak through, but hydro testing with compressed air is dangerous as it can cause an explosion that ejects shrapnel, in such a manner that fluids will not. An effective but safe, when controlled, leak test is to pressurize a system or compartment with just a couple psi of air and test the welds on the outside with soapy water. Bubbles = Leak.
A very accurate type of leak testing uses Helium as a test agent and a special detector to sniff leaks, because helium has a very small molecular size.
Glycol is an acceptable alternative in many cases as it is thinner than water, is easily dyed with fluorescent dye that helps detect leaks in dark cramped spaces through use of a ultraviolet light, has penetrating properties almost as good as diesel, and is safer to use.
You can use it in either structural or piping situations.
Careful though, ethylene glycol, or antifreeze (like you put in your radiator) is poisonous and release to the environment is EPA restricted.
There’s a lot more to it than this simple explanation.
Your company should have or develop a detailed procedure to regulate and document this process.

Tim
Parent - By CWI555 (*****) Date 08-05-2013 13:17
Is there a reason the seam could not simply be penetrant tested(LPI)?
Parent - By Sourdough (****) Date 08-05-2013 22:48
Diesel works good to find leaks in tank fillet welds.
Parent - By dbigkahunna (****) Date 08-05-2013 23:28
What code or standard are you working with which requires glycol as the test media?
Up Topic Welding Industry / General Welding Discussion / Glycol leak test

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