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Up Topic Welding Industry / Technical Discussions / Magnetic permeability Vs. Temp.
- - By batanony (*) Date 08-05-2007 13:43
We all know that iron will be completely demagnitized at curie's temprature of 769C...right? the demagnitization process start to increase with the appearance of Austnite at 723C....What about before that? I mean from 0C- 723C? what is the relationship between the magnetic permeability of iron and temp.? decrease gradually? no change till this temp? or what? Please , send me onthing you have got on this..
Parent - - By Stephan (***) Date 08-05-2007 14:39
batanony,

I am sure that there short-term will follow some very profound references and replies (Henry??) on this interesting question, but for the first here is an excellent link been stated by Gerald (CWI555) on a (magnetism) topic, that time initiated by Kix:

http://www.aws.org/cgi-bin/mwf/topic_show.pl?pid=63536#pid63536

Regards,
Stephan
Parent - By CWI555 (*****) Date 08-05-2007 18:56 Edited 08-05-2007 19:02
This link is a brief on ferromagnetism
http://hyperphysics.phy-astr.gsu.edu/hbase/solids/ferro.html
This link is a brief on curie temperature.
http://hyperphysics.phy-astr.gsu.edu/hbase/solids/ferro.html#c3
Parent - - By batanony (*) Date 08-05-2007 21:44
Stephan,

Thanks for the prompt repsonce ..i already had the websites you send me but i couldn't find the answer to my question in them..I thought this work was done hundred years ago !!! help again please!
Parent - - By ssbn727 (*****) Date 08-06-2007 02:44 Edited 08-06-2007 02:47
For someone who "Thought this work was done hundreds years ago" you seem to want your answers given  - no you DEMAND that the answers be given to you on a silver platter!!! Then you end with "Help again please!"... It sure sounds like you're trying to finish a paper on this... Well then, the leads have been given to you now so, FIND THE ANSWERS TO YOUR OWN QUESTIONS since you already know what to look for!!!

Everyone here offered you some suggestions and you took offense to them!!! Let this be a lesson on how to ask and not DEMAND for help - Capish?

Henry
Parent - - By batanony (*) Date 08-06-2007 09:05
Hello Henry

I am so sorry if i offended u or anybody here, that was not my intention at all..and just for the record..i don't need it to finish a paper as u might think...I honestly thought that this question is very simple to u...I am a phd student from Egypt ....pardon me, This is not going to be a lesson to me cause i honestly didn't mean any offense..
Parent - By ssbn727 (*****) Date 08-06-2007 19:24 Edited 08-06-2007 19:36
Here you go batanony!

http://www.eng-tips.com/

This link is an engineering forum... Although there are some engineers that may occasionally visit here, the vast majority of participants are welders, contractors, inspectors, students, welding technicians of various specialities and sales personnel.

Although there are some folks here that have an excellent understanding of welding physics and welding metallurgy, most of us are not experts in material science, and for you to ASSUME (Making an "Arse" - out of "U" and "ME" for which you did succeed in doing so but in this case, I was happy to become one to indeed give you a lesson for which you'll probably find hard to understand! :) ) that we are is rather unfortunate. I hope that you may find the answers to your questions in the linked forum :)

Henry
Parent - By CWI555 (*****) Date 08-06-2007 13:23
You can lead a horse to water, but you can't make it drink. I believe you hit the nail on the head Henry.

Regards,
Gerald
Parent - - By Stephan (***) Date 08-06-2007 16:43
Oh Dear!

I must admit.

Sometimes I have the curious but certain feeling to make everything wrong...

After all, the Germans, including me, seem still to have a different way of understanding, and what appears to come out - much too often - is... Chaos? :-)

However, all the Best to you,
Stephan
Parent - - By batanony (*) Date 08-06-2007 20:42
Hello everyone,

I wanto thank you stephan for sending the website .It seems to contian lots of information.I don't know if u r still upset with me !! I am here only to share and exchange technical knowledge with u ..I might not be an expert or will never be ,..i am only a 30 years old girl who lives in Egypt!! However, i am willing to learn..otherwise, i wouldn't  have knocked ur door..So, i suppose CWI555 i want to drink once i saw the water and that was very cruel to say after my apology .,.The only lesson i learned here is ...I will never come to this forum again !!! You made fun of me..Thank u ..
Parent - - By ssbn727 (*****) Date 08-06-2007 21:23
Maybe these may help you out!!
http://www.eng-tips.com/threadminder.cfm?pid=340

We certainly did'nt mean to make fun of you!!! it was you who came here practically demanding the answers to your questions ASAP!!! At the same time you pleaded us to help you!!! WE DID!!! At least I thought I did and the other folks who posted before me with three links!!!

Now I do'nt know if you put any of our links to use in helping to answer your questions, but to say we made fun of you??? Believe me you, I would've done a better job than what you seem to percieve!!!
Until now we did'nt quite know what to make of you, If you would've explained yourself as you choose to do so now, maybe, just maybe we would'nt have thought you were as arrogant as both CWI555 and I seemed to percieve you as such!!!

Now you dictate to us how we should handle you??? That you will never come visit this site again???

The only thing I can say to that is you can please some of the people in this world some of the time but, not everyone all of the time :) I hope you change your mind about not visiting us again :)

Respectfully
Henry
Parent - - By DaveBoyer (*****) Date 08-07-2007 02:38
I quickly looked at some of the links posted yesterday, one eluded to the magnetic properties dropping sharply at some point, Read those links, and You will find it.
Parent - By NDTIII (***) Date 08-07-2007 09:17
Parent - - By batanony (*) Date 08-07-2007 12:51
Hi Henry

Thank u for posting my question in eng-tips forum..I am sure u want to help..Thank you all for the websites u sent me ..I didn't DEMAND any answers...That's my way of asking help and i am sorry if it seemed like demanding..Who am i to demand u anyway? Besides, I am not arrogant at all Henry ...I just reacted on what i thought was irony ...It seems there is a language barrier here...I will not leave the forum actully...I shall try to contribute more...and thanks again ..
Parent - By jwright650 (*****) Date 08-07-2007 13:24
"I will not leave the forum actully...I shall try to contribute more...and thanks again"-quote

That's what I like to hear:)

Please, Give us all a chance to get to know you better and the language thing won't be such a problem....now ask some more questions!...or contribute in areas where you can!
Parent - - By Stephan (***) Date 08-07-2007 14:33
batanony,

as a foreign AWS-Member, what I am as well, I would permit myself to agree with John Wright and all the other good souls who have posted their replies and good hints.

All the colleagues who have participated in this thread are - from my very own personal standpoint - great and surely some of the best experts in the world.

I do honestly like and appreciate them all!

I guess you can find some very interesting information by following the links they have posted but on the other hand I know that magnetism and its effects in materials is one of the most intricate (and strange) subjects in Solid State Physics. I hope you may agree with me, since you are a PhD-Student.

Currently I am a bit busy but when I find time I will try to write some sentences on this interesting question you have stated in your post.

Thus I request your patience and to have a look on this thread from time to time.

I hope that I am going to find the time short-term...

Thank you for your reply and best regards,
Stephan
Parent - - By G.S.Crisi (****) Date 08-07-2007 21:15
batanony and all of the Gentlemen that have posted comments on her question,

As everybody in this site know, I'm from Brazil, South America.
A couple of times I've posted phrases that here in Brazil would be considered "good humored" ones, but to my great surprise they were considered offensive by more than one frequentors of the Forum. I quickly apologized, stating that it wasn't my intention to offend anybody.
You see, batanony is from Egypt, Stephen from Germany, Shane from Australia, me from Brazil, others from European, Asiatic, South American and African countries, and the rest from  the USA. This means that all of us have different ways of thinking and behaving. A gesture with the fingers that in the USA means "Fine" or "Everything's all right", here in Brazil is very offensive and pornographic.
So, I'll make the following suggestion: instead of assuming that someone had the intention to offend anybody, let us assume that in his (or her) country that's a common and normal expression and was used in good faith.

Giovanni S. Crisi
Sao Paulo - Brazil 
Parent - - By CWI555 (*****) Date 08-07-2007 22:47
Sounds reasonable to me. I figured out the gesture you refer to the last time I was in your country. It took me a while to get it.

Regards,
Gerald
Parent - - By batanony (*) Date 08-08-2007 06:57
Hello everyone

yes, there has a misunderstanding and i think it is solved now :) Thank you stephan for offering to help ...Thank you all..As for me, i don't like physics much and not good at it ..However, i have no choice here :) So, i started to read..I haven't reached the answer yet, but I started to gather it all together..Well, in shrot, i found all bout Ferromagnetism in a book for Bozorth,,,It was Henry actually who helped me in doing so ..I shall tell u all in details when i have the book tomorrow...
Thank u all ;)
Parent - By G.S.Crisi (****) Date 08-08-2007 20:11
OK batanony, now that everything's been cleared up, let me answer your question.
First of all, get the good old "iron-carbon phase diagram". I've got mine in front of me.

Let's start with pure iron. At room temperature, it's 100% ferrite and magnetic. Let's start heating it up. At 770°C (Curie point) it is still ferrite but it will become non magnetic. This transformation is practically instantaneous. Then, at 912°C, it'll become austenite and at 1538 will melt down. 
Now let's do the reverse way, i.e., let's start with melted iron and let's cool it down. At 1538 it'll solidify as austenite and non magnetic and later, at 912, it'll become ferrite, still non magnetic. Then, at 770, having reached the Curie temperature, it will become magnetic practically instantaneously, and will remain in this condition down to room temperature.

Now let's see what happens with a low carbon steel. Americans (and also us, Brazilians) define a "low carbon steel" the one whose maximum carbon content is 0,25%. How about in Egypt?
OK, let's start with a 0,25% carbon steel at room temperature and heat it up. Up to 727°C it's 100% ferrite and magnetic. Then, at 727°C, it starts converting into austenite. But this conversion is not instantaneous. Our steel has entered the GPS triangle and the conversion will only be complete at about 840°C, i.e., when the steel has reached the A3 line (I'm interpolating the diagram visually and so this figure is only approximate, you can interpolate with a square and rule to have the right temperature). This means that, from 727 to 840°, austenite and ferrite will coexist. How much of each? Apply the "reverse lever rule" and you'll know.
Now, below 770°C (Curie temperature) ferrite is magnetic, so, from 727 to 770° our steel will show a magnetic behavior that will decrease continuously. Why? Because the magnetic ferrite content is decreasing continuously, as the ferrite is becoming austenite. Then, at 770°, the magnetic behavior ends completely.
Now let's do the reverse thing, i.e., start with our low carbon steel (remember, 0,25% carbon content) at, say, 900°C, when it is still solid, and cool it down.
Down to 840°C the steel will be wholly austenite and non magnetic. Then, at about 840°C it'll cross the A3 line and the austenite will start becoming continuously ferrite. But, as we are above 770°, the steel is still non magnetic.
Reaching the Curie point of 770°, the ferrite that's present will become magnetic, and this magnetism will increase continuously. Why? Because the remaining austenite is still transforming into magnetic ferrite. Then, at 727°, the steel will become 100% ferrite and 100% magnetic.

Satisfied with the explanation? Now, to understand it completely you must have the iron/carbon phase diagram on hand.
Giovanni S. Crisi   
    
      
Parent - - By Stephan (***) Date 08-08-2007 19:12
Wise words and... well said!

Best regards to you Giovanni
Parent - - By batanony (*) Date 08-09-2007 00:31
Hi Giovanni ..

Thanks alot for the detailed explanation..I am satisfied of course :)
Well, don't u wonder why i ask about that in particular? Ok..Here is the story ..i am doing a series of experiments to weld underwater inside a tub..
Since the begining, we (the team work) noticed that there is a strong arc blow and the welder kept complaining about ut ..there had been forward ,back blow and side arc blow..We tried to prevent it by using run off tables and changing the earthing location several times .We managed at last to minimize it but still it is there...Similar welds are done but above water and didn't suffer from the arc blow or at least not the side arc blow .which was strange and if there is a chance i could upload u to see the macro test pictures..That was the point where my profesor suspected that the water magnetic permeability differs much from the air magnetic permeability and this caused the arc blow..Well, this was not a correct assumption because the magnetic permeability of water and air pretty much the same...So, were was the problem? Why the arc blow was so high? Is it the earthing location as i mentioned earlier? or maybe the magnetic permeability will never decrease as desired becuase of the fast cooling rate in water, where the Curie temprature will not be reached...
I just need ur comments ..thank u so much 
Parent - By batanony (*) Date 08-09-2007 00:36
hi again everybody

I just forgot to say that we r welding underwater low carbon steel with carbon content 0.12%C ..
Parent - By G.S.Crisi (****) Date 08-09-2007 22:55
Have you tried to weld with AC (Alternate current)? If not, try and let me know what happens.
Giovanni S. Crisi
Parent - - By bkoz (*) Date 08-09-2007 23:45
I'm intrigued. AC is, of course, the easiest solution. But AC is such a pain the booty to weld with for SMAW. I like it smooth like silk and try to stay with DC.

Arc blow is due to magnetic flux leakage. It occurs in all DC welds. The magnitude of the field and the concentration of the leakage determine how much the welder is affected by this natural occurance. Some steels become magnetic from shearing or forming operations, increasing the magnitude of the field. The end of a butt joint blows more than the middle. Welding into a cap plate or a deep corner is murder. These are examples of joint configuration increasing the flux leakage out of the workpiece. I don't know why the arc blow should be greater in the water versus the air! The surrounding atmosphere at my first glance (with no research and all opinion) should have no affect on the magnetizing circuit through the steel. If water is adding resistance to the circuit, that would increase the arc blow.

Are the joints you weld in the air identical to the joints welded underwater? Do you ground (earth) directly to the workpiece or do you have connections that may build resistance in the circuit. Other fixes are multiple grounds, use the first half of the electrode and discard the rest to reduce resistance through the electrode, and lower the amperage to reduce the magnetic field.

I am surprised your welder did not change the angle of the electrode to fight against the arc blow. It is obvious in the metalographs that your weld is joining one side of the joint quite well. My experience indicates metal will go where the metal is the hottest, right beneath the arc. Point that arc where the metal isn't flowing and force the weld into that side of the joint. The rod angle may not be textbook, but the weld should get where you want it. It looks like the weld was made in one pass with no rod manipulation. That means high heat and improper technique. You might consider running two passes at lower amperages with a slight weave while pointing the arc directly at the joint face you are trying to tie into. Your welder's wrist should be pretty tired at the end of the shift.

Bkoz
Parent - - By batanony (*) Date 08-10-2007 12:10
Hello everyone,

Thanks for the support and i hope i can explain in details the situation. Well, we couldn't use the AC in wet welding becuase of the safety hazards and it is famous of causing short circuiting when used in wet welding.
Yes, i had an idea that arc blow happenes frequently when using DC, but we don't have a choice here..So, i thought we might use the solutions recommended in the AWS to over this defect.
You perfectly right bkoz, arc blow is catastrophic at the end of the joints..It was the side arc blow that astonished us!!
allow me please to emphasize a point here ..u said   "I don't know why the arc blow should be greater in the water versus the air! The surrounding atmosphere at my first glance (with no research and all opinion) should have no affect on the magnetizing circuit through the steel." So, u don't think that arc blow might be greater when welding in water rather than it is in surface welding? That is a point i am so puzzled about till now ..
Yes , the joints welded in air (surface welding i call in my experiments) are identical to those welded underwater..And amazingly they don't suffer the side arc blow appearing in wet welding ..However, arc blows appears at the end of welding passes as back and forward ard blows..At first we put the eart in the workpiece but the arc blow was so strong ..So, we changed the fixtures and put the earth on a steel table immersed in the tub and the workpiece on it..The problem is reduced but not alleviated...
The welder tried different angles of electrode but he kept saying it is so strong (the arc blow)..However, we will try the fillet weld in the next series..i will send u the metallographs as soon as i get them...
Parent - By Mwccwi (***) Date 08-10-2007 13:57
AC, ? under water???
I'm not an under water welder and have very limited knowledge of the subject. What I do know come from here -see link-

http://www.fortunecity.com/village/lind/247/index_WELD.htm
Parent - By billvanderhoof (****) Date 08-11-2007 04:27
No underwater experience here but-  Water conducts electricity, more or less depending on presence of electrolites, so if current is leaking from the electrode or electrode holder the associated magnetic fields could be a problem.  Water also sucks up heat,  if I produced that weld in air my next attempt would increase the current (a lot) and also increase the number of passes.  I have heard that most underwater welders dip the electrodes in paraffin, do you? Good luck.
Bill
Parent - - By 803056 (*****) Date 08-10-2007 17:42
You may consider checking you steel plates for residual magnetic fields before placing them in the water. If you detect a residual magnetic field, degauss the plates before attempting to weld on them. Check the plates on all four sides to verify the plates are free of any residual magnetic field. We recently had a thread that discussed residual magnetic fields.

Next, when welding underwater, the amperage is geneally increased to counter the cooling affects of the water. The increased amperage increases the strength of the induced magnetic field, hence the affects of arc blow. You can reduce the current density passing through a single point by using several connections to the work lead (ground, earth, call it what you like). By doing so, you reduce the strength of the magnetic field and arc blow.

Try to assemble and tack weld your test plates to a larger plate in a dry environment. That is, use the larger plate as a fixture to maintain their positon. Secure the test plates with several 25 mm long tack welds (between the test plates and the larger fixture plate). I would suggest four (4) tack welds located at each of the four corners of each of the two (2) test plates [total of eight (8) tack welds]. The multiple tack welds will permit the current to complete the electrical circuit through each of the tack welds, thereby reducing the current density in any one location. The reduction in current density will reduce the intensity of a localized residual magnetic field, thus reduce the tendency for arc blow. Also, the locallized magnetic field around each of the tack welds will "buck" each other, thus cancelling their affects. I suggest connecting the work lead to two locations, i.e., at both ends of the fixture plate in opposite corners for the same reasons.

It is not a good idea to use AC in an underwater situation. I'm not sure, but it seems to me that I've heard that straight polarity (DCEN) may also work better underwater. I'll have to check that statement before I state with any certainty that DCEN should be used ith SMAW electrode. You didn't say that you were using SMAW, that is an assumption I made.

Good luck and let us know the results of your experiment.

Best regards - Al
Parent - By 803056 (*****) Date 08-11-2007 12:10
I did a little reading and found that the recommended polarity is the same as on dry land, that is, electrode positive when using a SMAW electrode intended for DCEP.

Bet regards - Al
Parent - By batanony (*) Date 08-11-2007 21:33
Hi Al

I was thinking the same here..I should check for the residual magnetic field in the base metal or work piece , whatever, before welding..To be honest with u, it was a surprise to be encountred with that strong arc blow in wet welding. I will do that ..i will revise the thread first and i will probably apply that in my next series of experiments.
several connections to the work lead? can you explain more please? we have one lead out of the welding machine going to the electrode through the electrode holder and the other lead going to the work piece.
well, we used tack welds ocassionly with backing strips  used with the butt joints. I knew that tack welds reduce the arc blow but i didn't know why until u explained it , thank u. We also used tack welds on other joints but the number of the tack welds never reached 8.
As for the polarity, we tried both DCEN and DCEP...I know it is recommended that we use striaght polarity..But just for the record, the DCEP gave better welds.
I can say that the results were terrible at the begining but the are getting better except for the arc blow that still dominates.!!!
Thank you again and i will keep u all posted with up comings..
Parent - - By Stephan (***) Date 08-11-2007 18:05 Edited 08-11-2007 18:08
batanony,

although Professor Crisi has given an - as always - outstanding explanation of the "visible" or "measurable" magnetic behaviour of an iron or Iron Carbon material (Iron-Carbon-Phase-Diagram), respectively, and additional you by yourself have given us the background information on what the reason were for asking your question I am now hardly considering if it wouldn't be needless to treat this interesting topic here further on. But on the other hand I am person (unfortunately) who is always interested to have a devotional look behind the nature of things and thus - as you can imagine - likewise behind the nature of magnetism in solid matter.

I am certain that it isn't necessary to talk about the basics of magnetism, since there are some excellent links, been attached, and of course the comments been made by the others herein.

However, I would hold my promise to write some sentences and this, what I would like to write subsequently, is - different to the experts insight of e.g. Professor Crisi - just the understanding of things of an impassioned layman using his own words. I request your understanding.

I want to start - as usual - with a more detailed view on an iron-atom, which means that the particle is presumed to be electrical neutral, and as it can be found e.g. in an iron vapour atmosphere.

When we are going to use the imagination that the main electrical positive charged matter (protons) and mass (protons + neutrons) of an atom is concentrated in its nucleus. By the way, I am going to use here "BOHRs atomic model" and not the quantum mechanical atomic model, since this is far above my head (due to DIRACs and HEISENBERGs mathematics). We assume furthermore that the electrical negative charge carriers, namely the electrons, are spinning around the atoms nucleus and creating thus, depending to the number of protons, the atoms neutrality. When we now assume that every movement of an electric charge does generate a magnetic moment and we know that the electrons "move" around the core we can also presume that there has to exist a such a magnetic moment as well. This, so far as I know, is really the case. In German language it's called "Bahnmoment". In English I would call it, "Magnetic Moment"(?).

The second important moment existing to define the behaviour of an electron, is the so called "Spin-Moment".

What is important in general, is that all existing moments referring to an atom are in charge for the magnetic behaviour of physical matter.
When we now assume an outer magnetic field acting on an electric circuit one can observe that this field induces a current which acts contrary to the already existing current (LENZ' law). This behaviour counts also for the electron paths, since moving electrons are - as well known - being seen as to be the "electric current". This again means, that the electrons magnetic moments are reduced likewise and this effect is called by using the term "diamagnetism". Diamagnetic shares are shown in any atom and as far as no other effect can be found one speaks of a "diamagnetic material". Its susceptibility, which is the ratio of magnetization (J) and field strength (H), is commonly not depending to the height of temperature. When we assume now the sum of the existing electron moments in an atom is equal to Zero, we have a pure diamagnetic material, which is the case when we have a symmetrical electron structure, where the distinctions of the electron moments in the atom are compensated to Zero. In case of an unsymmetrical electron structure of the atom there is also a distinction in the compensation of the mentioned moments. The sum is then different from Zero since the single moments are, uncompensated by each other.

O.k. by using a magnetic field, acting from "outside", one can "adjust" now the single free magnetic moments of an atom. In other words, one can increase the flux line density within the material, which is the "Paramagnetism" phenomenon. Paramagnetic appearances do only occur in substances where the atomic moments or their interactions can be normally neglected, as, for instance, in gases. Due to that the elements (periodic table of elements) are as well-known defined by the atomic nucleus and depending on this electron structure. Elements having an unsymmetrical electron structure i.e. all elements except the inert gases (Helium, Neon, Argon, Krypton, Xenon, Radon) do now have a paramagnetic behaviour due to their sum of "moments par atom" (different from "Zero"). By the way, elements or ions having the "inert gas character" by having fully saturated "electron shells" (compare BOHR's atomic model) have as well a diamagnetic character as inert gases too.

Coming back now to the "ferromagnetic" behaviour of iron.

"Ferromagnetism" is a specific range of "Paramagnetism", where the height of Permeability - which is the ratio of the induced flux line density within the material (Induction "B") to the acting outer field force ("H") - relatively high (1... 10^6). To have a better understanding for the subsequent items we should have to have a closer look on another important fact, and therefore it is necessary to use another technical term, which I would call the "atomic moment" (Atom-Moment in German language). The magnetic saturation of matter is depending to the height of the total atomic moments. This again is being defined by an atomic mass unit, called: "BOHR Magneton". For atoms having more than half filled up sub shells, the height of the BOHR Magneton is equal to the number of absent electrons. In case of iron (3d-shell) thus the number would be "4", since four electrons would be necessary to completely filling up the shell, although the 4s-shell is already filled up with two valence electrons.

To come to "real" ferromagnetic behaviour of iron one has to leave the field of existence of its vapour or gaseous condition, respectively, and must move to the "crystalline" condition. In this condition one can no more treat the single atom as "independently" from others (as in gaseous condition) but to be "disturbed" by its "neighbours". The nearer one atom is approached to each other, the higher their mutual interference.

What does this mean?

The physicists use the model of "overlapping" energy levels. Whereas in a gaseous and "single atom condition" one could speak of stringent separated energy levels, existing in stringent distances from the atomic nucleus, in solid state of matter these separated energy levels - in particular in the outer shells - can no more be observed but they are "broadened" by overlapping one to each other. It is a risk to try to describe it as I do it here since in reality it is much more complicated and only to be explained by using the quantum mechanical mathematical formalism developed by famous people having got the Nobel prize. Who am I? However, let's resume. When we look on iron we can see, that the 3d-shell is partially saturated with 6 electrons although fill saturation is achieved by 10 electrons. And we have the 4s-shell which is fully saturated by 2 electrons. Hereby the iron "achieves" the best possible energy level for itself. Under different temperature heights one can achieve different "overlapping conditions" which is crucial due to its importance to your question if there is a temperature-magnetism dependence in iron, which has of course already been replied by Prof. Crisi.

This here deals only with the questions:

"Where does ferromagnetic behaviour actually come from?" and "Why is there even a difference in the magnetic behaviour of iron to be observed when exceeding a specific, namely "CURIEs temperature?"

Up to now one could state.

It has to do with the electrons and the electron structure of elements (e.g. iron) whose "shells", according to BOHRs model, are incompletely filled up with electrons to not receiving the inert gas character.
Let's stay at the electron levels which are overlapping when the iron vapour is being solidified. When the iron atoms are "ordered" by changing its state of aggregation (gaseous to solid) the 3d-shell and the 4s-shell are overlapping by "mixing" their electrons. The probability density of in which "overlapped shell" the regarding 8 electrons are actually to be found, can be calculated by using the fraction of electrons under using the BOHR Magneton again. But this I do not want to treat further on herein. However, what's important, is that by changing the state of aggregation of iron from gaseous to solid, the number of BOHR Magnetons is reduced (4 to 2.2). By the way batanony, you are almost right when you say that the path-breaking surveys in this subject were conducted approx. 100 years ago, so e.g. in the year 1911 by P. WEISS and G. FOEX (Ann. Phys. Paris Volume 1, 1911, pp.64).

Beside different other details it is important to know that the sum of atomic moments within iron or elements of the "iron-group" of the table of elements, is being reduced down to only the "spin-moment" which is, by that, the most pivotal factor for the magnetic behaviour of the element. This is founded on the fact that the crystal forces (in solidified iron) can compensate the other electron path moments.

Now we come slowly but surely to the "subjects core".

WEISS has in [Le Magnétisme. Paris 1926] stated that the ferromagnetic condition of an element is no property of a single atom but the more a property of an atomic, I would call it, "cluster" which means that a specific region of atoms provides the ferromagnetic behaviour of the material. This again is defined by a kind of "parallel orientating" the "spin-moments" of the involved electrons (overlapped shells). But this parallel orientation of the spin-moments again does nothing less mean than "ferromagnetism" (!).

This should normally mean that iron should show magnetic behaviour without any further necessary outer field acting on the electron spins to orientate them parallel to each other, what is again the reason for the ferromagnetism of it which can be easily shown by approaching a magnet (-ic field) to it. But why isn't iron then permanently magnetic? Well, honestly one can find in the range of the atomic "clusters" actually a permanently magnetic behaviour. In German language this behaviour is called "Spontane Magnetisierung". Unfortunately I don't know how to translate this term into English language (I must think on the term "Inverse Bremsstrahlung" in the field of Power Beam Welding Processes where a translation isn't found yet as well). Perhaps I would translate it by using the term "Spontaneous Magnetism"(?). However, this means, a very small concentration or minimum number of atoms (even the cluster-region - according to H.KÖNIG: "Naturwissenschaften Volume 33/1933" this minimum number is 64 atoms) is a kind of a permanent magnet. The only reason for iron in a macroscopic scale is not permanently magnetic is the fact of that the "cluster" regions, as mentioned above, are sure parallel orientated in their spins but due to the immensely high number of "clusters" we have a statistical distribution of orientations. This again means nothing less than that the magnetic forces of each "cluster" do compensate themselves from one region one to each other. Normally one should go deeper into the very interesting physical backgrounds here, since there are some elementary coherences between the atom's electron structures in relation to its nucleus, but I request your understanding when I am avoiding this for not overloading the response.

Rather I would like to try to come to an end and therefore I have to come now slowly to the influence of the temperature on the (ferro-)magnetic behaviour of iron, since as you have stated in your initial post (quote):

"...the demagnetisation process start to increase with the appearance of Austenite at 723C....What about before that? I mean from 0C- 723C? what is the relationship between the magnetic permeability of iron and temp.? decrease gradually? no change till this temp? or what?..."

The "temperature" - which should mean nothing less than heat induced movement of particles - has significant influences on the magnetic behaviour of the material. This is founded on the fact, that the heat induced movement of atoms or ions works contrary to the inner "ambition" to parallel orientate the electrons spin-moments. This means, the higher the temperature the material (iron) is subjected to, the higher has to be the outer magnetic field to achieve an increase in field line density, or in other words, the higher the temperature the lower the sum of equally parallel orientated atomic regions. On the other hand this means, the lower the temperature, the higher is the probability of achieving parallel spin orientation and thus achieving a "ferromagnetic" behaviour. At the lowest point of temperature (0 Kelvin) thus there must be found a maximum magnetism-value specific to the material to be observed.

Let us state up to here.

The temperature - or let's say, the heat induced particle movement within the solid matter - strives to work against the electron spin-orientation which is again the necessity for the materials ferromagnetic behaviour.

In regard to iron this is - of course - even the case. When we are talking about "CURIE-temperature" we are actually talking about the point of temperature where the ratio between both forces - the parallel spin-orientating forces on the one hand and stochastical heat induced atomic movement forces (working against the first named) on the other hand - is quite balanced. The material loses its "ferromagnetic" behaviour and attains pure "paramagnetic" behaviour instead of this. CURIE has surveyed this already in 1908 - you see almost 100 years ago(!) - and I would like to attach a diagram which shows the dependence between the temperature's height and the height of magnetisation (or demagnetisation as you have called it) in case of iron, please see also the attached magnetisation_dependence.pdf.

Concluding now and thus - of course - confirming Prof. Crisis excellent explanations one could state:

"Yes, there is a dependence between the temperature the material - in this case iron - is subjected to and its magnetisation or in opposite demagnetisation behaviour. This dependence occurs not promptly but gradually up to a specific point of temperature (CURIE-temperature) where the ratio between the "magnetisation inducing" forces and their "counterparts", the heat induced particle movement causing forces is in balance and the material is loosing its ferromagnetic share and becomes paramagnetic."

By the way, this peculiar behaviour is also described by the "CURIE-WEISS-law".

Well, now I am at the end and I hope that I have found the right words for describing something what is hard to describe for a layman like me. Some good spirits may perhaps mean that this what I have stated is too simple explained or that I have forgotten too many things to mention due to the subject of matter is much more complex. And if so, I would agree with those ones, they are surely right by saying so. But however, it is truly fascinating from my personal point of view and I thank you for asking such a great question. It gave me the opportunity to busy myself a bit more in depth with this interesting matter than I have already done before up to now, and finally I can always apologize what I have "forgotten" to explain by saying:

"I am lastly no physicist but only a welder and I am proud of being one!" :-)

By the way and then I will shut up. I had the joy and honor to once speak to an outstanding expert in Underwater Welding (Barry Richards from Great Britain) and have asked him if there are no problems with arc- or welding-process stability when SMA-Underwater Welding. He answered "No!" On the contrary! Due to the increased surrounding pressures under water you have a significantly improved process stability compared with welding under atmospheric conditions." And just a few weeks ago I have listened to a wonderful presentation been held by Prof. Bill Lucas from England's The Welding Institute (TWI). He has reported about the state of the art in SMA Underwater Welding and has given some very impressive and excellent instances for the highly advanced results by using a meanwhile excellent variety of welding consumables (Stick Electrodes). These consumables yield both outstanding inner as outer welding results which are truly unbelievable good. The last development is an underwater welding stick electrode been developed between the welding experts from TWI and a British company (unfortunately I do not know the name of the manufacturer). This electrode, so Prof. Bill Lucas, is the actually secret of the meanwhile possible to perform SMA Underwater Welding operations.

So far my humble try of an explanation.

Best regards,
Stephan 
Parent - - By ssbn727 (*****) Date 08-11-2007 18:49
Hi Stephan!

BOC = British Oxygen Corporation is the name of the manufacturer that I remember.
"Craftsweld" used to be in Long Island City, NY back in the day but they might've moved out west...
They used to sell alot of underwater welding & cutting equipment & consumables from the UK but at this moment I dont recall the brand names - oh well!!! I guess I'll have to look it up and get back to you and Batanony :)

Respectfully,
Henry
Parent - - By ssbn727 (*****) Date 08-11-2007 19:02
Then there's Hydroweld:
http://www.hydroweld.com/index2.htm

Check out their case studies :)

Respectfully,
Henry
Parent - By batanony (*) Date 08-11-2007 21:19
WOW!!
I don't know what to say Henry ..Thank u for that great effort. Eventhough lots of thanks are never enough :) You should be proud of ur self no matter what is ur job :) However, U r such a welder my dear.

Well, i won't lie and say that i understood everything u wrote here..Some fundamentals are familiar to me but i am still weak in the Ferromagnetisim.So, i guess i will read it for a second time slowly...

I want to thank all of u for ur intrest and prompt relies..
Parent - - By batanony (*) Date 08-11-2007 21:52
Hi stephan

You beated my professor in explaining difficult materials :) Thank u so much ..I thought it was Henry who posted it..But u, all guys, are giving me alot of help here ..:) Right now, i am finishing the 1st experiemtns -Which were not 100% success but identified the difficulties in wet welding..The next part will be figuring out how to reduce or alleviate these problems..
I promise to send u a full copy of my work after it is finished..I know here in Egypt, we r lagging much behind u in wet welding ..And u would be surprised if i told that we don't a true wet welding here actaully..When we have a problem that needs underwater welding, generally, it is out sourced to a forgien company to do the job ..So, it has not been easy to find a welder who can weld even in a tub !! we don't have a lot of people who understands in this field ...
regards,
Mona
Parent - By bkoz (*) Date 08-12-2007 00:39
Wow, too!

I'm late to this. My email chose to act up. But you've said your next phase was to reduce or alleviate arc blow problems.

Grounding to the steel table in the tank creates multiple ground points. That's good and that's why it's easier to weld. Additional tacks to an additional steel plate makes those grounding conditions even better, with reduced resistance. I don't know if your configuration permits an extra plate.

Stephan totally dusted me. But he does point, indirectly, to another solution. Magnetic Steering. We use that technique in DC SAW overlay and, oddly enough, in stud welding. In "strip-welding" we routinely run a weld bead 2.5 in. wide x 3/16 in. deep. the puddle  can wander if you get careless. We can create specialized copper shoes carrying an external current that induces a magnetic field in front of the very fluid weld puddle. Magnetic steering helps alleviate this problem. The research section of the Welding Journal had an excellent article on magnetic steering some years back. In stud welding we're often plagued with arc blow. At corners and edges of a plate, it can be difficult to get a 360-degree flash all around the stud base. We'll wrap the ground cable into an approximately 1-ft diameter circle and shoot the stud gun in the center of the cable circle. It is very effective.

I like the multiple ground points of your table. But could you also weld within a cable circle or (let me think) wrap the cable around the plate with the good tie-in to blow the weld more toward the plate with the lack of fusion (best guess)? I still have no idea why arc blow is greater in the tank versus the air .... unless you have magnetized the tank while welding.

I still like pointing that arc right at the offending bevel and letting the good side take care of itself. This technique is not for the faint of heart or a beginner welder, however. We frequently get arc blow in groove welds on one side of the joint. I've had some joints blow so badly, if I got even 25% of the weld metal into the joint I felt I was winning. The welder's speed of travel will be significantly reduced, because (s)he must stay at the spot until complete wetting of the puddle is observed on both joint faces. The welder will not be able to merely run weld bead stringers like a robot. Once both sides are tied in, welding gets easier though still difficult and slow. Look for resistance in the ground connections and the electrode.

Bkoz
Parent - - By Stephan (***) Date 08-12-2007 09:22
Mona, Henry, Dave, Al, Bill, NDTIII, Giovanni, William, Gerald, Martin and last but not least, John Wright (DeBeers) :-) ,

a heartfelt "Thank You" to all of you for let me having learned once again so much by having had the chance to communicate with all of you great persons!

Not only the very interesting technical subject whose challenges, by the way, I am sure you will cope finally, but also the great experience how human beings are able to find ways to a common language although they actually come from different countries from all over the world.

And this, although from the very first beginning of the thread I was not really sure that this could occur :-) .

It showed me once again how welding not only can join materials but also has the ability to join people.

Thus I must repeat myself once again...

A honestly "Thanks" also to the colleagues from the American Welding Society who enable this outstanding platform.

Heartily greetings from Germany to all of you,
Stephan
Parent - By 803056 (*****) Date 08-12-2007 18:55
3056  Date 08-12-2007 18:53
Hello batanony;

The closest I've been to Egypt is Greece, but I have had a couple of professors from Egypt.

Multiple work leads is simply using multiple "grounding" cables connected to different locations on the work piece. In your situation, it would be advantageous to connect separate "grounding" cables to the diagonally opposite corners of the fixture plate.

I have to remind contractors in the field not to connect several welding machines to the same "grounding" point on a column (vertical structural member in a building) to minimize arc blow. Likewise, it is unwise to connect several welding machines to the end of a beam or girder (horizontal structural member) in a bridge or building for the same reason.

I had one project where the fabricator connected four welding machines, each using about 450 amps, to a single location at the end of a girder. I was called in to correct the arc blow problem. I arrived on-site after the contractor had attempted to demagnetize the girder by wrapping it with welding lead and energizing the coil with DC. By the time I arrived, the girder was a 12-ton girder permanent magnet. I degaussed the beam with an AC welder using multiple loops of cable around the beam. Once it was demagnetized, the trick was to prevent the beam from being remagnetized. I did that by connecting two machines to one end of the girder (end A) and two machines at the opposite end (end B). The two welders with machines connected to end A were located to weld on end B. The welders with machines connected to end B were located to weld on end B. The welding currents and the associated magnetic fields "bucked" each other and prevented the beam from being remagnetized and ended the arc blow problem. 

I had the pleasure of doing some underwater welding once as part of a demonstration for our local section of AWS. It was fun, but all I could see was an orange glow where the welding arc was located with a massive amount of bubbles obscuring my view. I would best describe it as welding using the Brail method. I had the welded sample for many years, but it got thrown out at some point. My wife probably thought it was just another piece of scrap during one of her "cleaning forays".

Good luck with your experiment. I hope we here the results shortly. You mentioned you are working on your Doctorate degree, maybe you can come to the States and present your findings at our "Welding Show" and publish them in the Welding Journal. Then we can strut around and brag how we "worked" with you on your research. I hope you know I'm joking about the "strutting and bragging rights to your research!

Stephan, that was some explanation! Good show! And Stephan, once again you "hit the nail on the head" in stating that welding is our common denominator. The politicians should visit the forum to see how problem solving  is done right.

Best regards - Al
Parent - - By 803056 (*****) Date 08-12-2007 18:55
Hello batanony;

The closest I've been to Egypt is Greece, but I have had a couple of professors from Egypt.

Multiple work leads is simply using multiple "grounding" cables connected to different locations on the work piece. In your situation, it would be advantageous to connect separate "grounding" cables to the diagonally opposite corners of the fixture plate.

I have to remind contractors in the field not to connect several welding machines to the same "grounding" point on a column (vertical structural member in a building) to minimize arc blow. Likewise, it is unwise to connect several welding machines to the end of a beam or girder (horizontal structural member) in a bridge or building for the same reason.

I had one project where the fabricator connected four welding machines, each using about 450 amps, to a single location at the end of a girder. I was called in to correct the arc blow problem. I arrived on-site after the contractor had attempted to demagnetize the girder by wrapping it with welding lead and energizing the coil with DC. By the time I arrived, the girder was a 12-ton girder permanent magnet. I degaussed the beam with an AC welder using multiple loops of cable around the beam. Once it was demagnetized, the trick was to prevent the beam from being remagnetized. I did that by connecting two machines to one end of the girder (end A) and two machines at the opposite end (end B). The two welders with machines connected to end A were located to weld on end B. The welders with machines connected to end B were located to weld on end B. The welding currents and the associated magnetic fields "bucked" each other and prevented the beam from being remagnetized and ended the arc blow problem. 

I had the pleasure of doing some underwater welding once as part of a demonstration for our local section of AWS. It was fun, but all I could see was an orange glow where the welding arc was located with a massive amount of bubbles obscuring my view. I would best describe it as welding using the Brail method. I had the welded sample for many years, but it got thrown out at some point. My wife probably thought it was just another piece of scrap during one of her "cleaning forays".

Good luck with your experiment. I hope we here the results shortly. You mentioned you are working on your Doctorate degree, maybe you can come to the States and present your findings at our "Welding Show" and publish them in the Welding Journal. Then we can strut around and brag how we "worked" with you on your research. I hope you know I'm joking about the "strutting and bragging rights to your research!

Stephan, that was some explanation! Good show! And Stephan, once again you "hit the nail on the head" in stating that welding is our common denominator. The politicians should visit the forum to see how problem solving  is done right.

Best regards - Al
Parent - - By batanony (*) Date 08-12-2007 21:48
hahahah :))

I guess a joke is a joke Al ..However, i can't possibly deny ur help .all of u ...I am so happy tongiht after reading stephan article if i may say...I have been so down because i felt like i reached a dead end here and i am not good at physics nor i understand it easily..I hope i am not bothering u talking about my self AL but i want to tell u if u please :)...I am an assiting teacher in a private Academy here in Alexandria ( second big city in Egypt on the coast)..I have been studying, working on my phd and teaching at the academy for the last two years ,,It has been a huge pressure believe me ..then fianlly i decided i must work only on my phd next year ...I can't do both anymore...After a big struggle with the academy, they agreed to give me 6 months only starting from this August to finish up my phd..Now, u can imagine how stressed this can be!! I ask my self..What if i didn't finish !! That's why i was and still so tense concerning my phd...talking much, right?

I am so happy i got to know all of u great people and i am no body ...Honestly, u helped a great deal and i am so greatful..

Well, publishing in the AWS is a dream to me Al ..I am just not sure if my modest work will be accpeted by the AWS ...I was going to publish part of my work in a conference which will be held in Cairo next Nov...The paper is almost finished ...Do u think i should try to send a copy to the AWS instead ? May be they will accept it ....who knows? This might be also a proud for me to meet u in person.

It seems like u thought i was welding underwater my self Al..NOOO..I don't... i am only a CWI...I am an inspector and i am proud to be so because i honestly think i can never be a welder..:)
Parent - By 803056 (*****) Date 08-13-2007 01:21
It's no joke. The only joke would be the folks (Stephan, Henry, Dave, me, and others) that participate in the forum trying to get in on your glory when you present your work at the "Welding Show".

One of the purposes of the Welding Journal is to publish the work of people doing research in the field of welding. There is a "peer" review to verify the work is original and contributes to the overall understanding of welding. That being the case, why wouldn't they publish your work? Can't you present your findings in Cairo and at the AWS?

As for welding, anyone can weld that wants to. It's like anything in life, you have to want to learn and you have to practice. That's what I told people for nearly thirty years, "I'm only practicing welding, someday I'll get it right!"

Alexandria, once the proud possessor of the greatest library the world has ever known. Imagine all the knowledge that was available to the world warehoused in that library. Puff, up in smoke by the actions of the barbarians. Such a tragedy!

Best regards - Al
Parent - By Stephan (***) Date 08-16-2007 09:38
Al,

as for finishing the thread(?), thanks a lot.

I agree 100 % with William (bkoz) and his statement regarding the "12 ton girder permanent magnet". 

Though, this is truly cool and once again you have astonished me and let me remain most respectful by approving the physical laws by your impressive practical application!

Best Regards,
Stephan

P.S. Thanks also to Henry!

By having had now a closer look upon the HYDROWELD case studies I am meanwhile certain that you were right by assuming that they have developed the consumables Bill Lucas has treated. He namely had included the Australian "Mission River Bridge Project" within his presentation (Among others I remember very well the "alligator-picture") :-)
Parent - - By batanony (*) Date 08-12-2007 21:27
Hi Stephan,

Tonight i read ur explanation for the second time ..But this time it was slow and careful reading...I can dare say magenetisim is not as difficult as i thought it would be ..Also the logic sequence u followed kept me alert .. those paragraphs are so precious to me ;) I encourage everybody please to go through them again because the give the answer to my question in a brilliant sequence..

"The "temperature" - which should mean nothing less than heat induced movement of particles - has significant influences on the magnetic behaviour of the material. This is founded on the fact, that the heat induced movement of atoms or ions works contrary to the inner "ambition" to parallel orientate the electrons spin-moments. This means, the higher the temperature the material (iron) is subjected to, the higher has to be the outer magnetic field to achieve an increase in field line density, or in other words, the higher the temperature the lower the sum of equally parallel orientated atomic regions. On the other hand this means, the lower the temperature, the higher is the probability of achieving parallel spin orientation and thus achieving a "ferromagnetic" behaviour. At the lowest point of temperature (0 Kelvin) thus there must be found a maximum magnetism-value specific to the material to be observed.

Let us state up to here.

The temperature - or let's say, the heat induced particle movement within the solid matter - strives to work against the electron spin-orientation which is again the necessity for the materials ferromagnetic behaviour.

In regard to iron this is - of course - even the case. When we are talking about "CURIE-temperature" we are actually talking about the point of temperature where the ratio between both forces - the parallel spin-orientating forces on the one hand and stochastical heat induced atomic movement forces (working against the first named) on the other hand - is quite balanced. The material loses its "ferromagnetic" behaviour and attains pure "paramagnetic" behaviour instead of this. CURIE has surveyed this already in 1908 - you see almost 100 years ago(!) - and I would like to attach a diagram which shows the dependence between the temperature's height and the height of magnetisation (or demagnetisation as you have called it) in case of iron, please see also the attached magnetisation_dependence.pdf."

I thank u again stephan , :)
Parent - By bkoz (*) Date 08-14-2007 20:38
Thanks Al for your story about the 12-ton permanent magnet girder. Very cool and illustrative. I didn't have to think too hard!
Bkoz
Parent - - By batanony (*) Date 08-22-2007 07:48
Hello Stephan, Hello everybody :)

I hope u r all doing ok ..I have been working on the wet welding of the fillet welds lap joints..You will be surprised at the results ..They were good !! :) The arc blow is still persistent at some spots only ..However, the welding pass was not erratic as used to be and obtained a good profile ..I thought u might want to see the metallographs..I have attched them but as a word doc...
I am waiting for ur comments and thank u again for the great help...
Well, Stephan, could u please write to me the whole name of the pierre curie refrence that include the Magnetization, temprature relationship diagram? I couldn't find it online...

Thankx again..mona
Parent - By 803056 (*****) Date 08-22-2007 13:23
Not bad.

I hope you saw the photographs of underwater welding by grndchuck in another thread.

It looked like the welder in those photos was using austenitic stainless steel electrodes.

Best regards - Al
Parent - - By Stephan (***) Date 08-23-2007 05:49
Mona!

Good to hear from you again and to see that some significant and interesting improvements seem to having took place intermediately!

As Al already said, hopefully you could meanwhile have a look on those really excellent wet welding photos been passed on by "grndchuck" to the forum for keeping it (including myself) continuously astonishing! There you can see what really is possible to achieve when underwater welding is being carried out in perfected skill.

So never surrender, I am sure that you may finish your PhD with comparable results... :-)

To answer your question in regard to the "Pierre Curie-Reference" please let me say, that the original diagram was part of Pierre Curie's PhD-Thesis. The source I have used should originally be the "Oeuvres de Pierre Curie". This all-embracing act, containing all scientific papers Pierre Curie has prepared in the course of his career, was reprinted in the 1980's please see also:

http://www.evene.fr/livres/livre/pierre-curie-oeuvres-de-pierre-curie-5749.php

Furthermore I have tried to find the original work of Pierre Curie who has laid by that a revolutionary new and solid fundament of understanding the magnetic behaviour of materials.

Here it is..!

https://iris.univ-lille1.fr/dspace/bitstream/1908/466/1/55416-1895-840.pdf

On «page 90» of the document you can find the original diagram of the dependence between the magnetisation of iron and temperature. Whereas on «page 95» you can find another interesting diagram showing the "Curie'-Temperatures" of different materials just as Cast-Iron", Iron, Palladium, Nickel,....

All in all very interesting, and, although it is completely written in French, the physical coherences should be well to understand and to interpret.

So I hope I could help a bit and remain with best regards,
Stephan
Parent - - By batanony (*) Date 08-25-2007 09:02
Hello Stephan, hello Al, Hello everyone :) 

Well, i guess we all agree then that some improvements to the better have been achieved.I think i should mention here that the vertical componet of the in the fillet weld represented a guide to the welder when welding..This advantage is not available in the groove welds..What my professor is suugesting now , is that we use a copper guide on both sides when welding groove welds.
Al, we used electrodes E6013 dipped in a paraffin wax bath to render them suitable for wet welding and  being electrically insulating..However,  using the stainless steel electrodes instead, is a brilliant idea..I never thought of it as i always consider stainless steel to be used with satinless steel base metal..We will see about that..

The objective of the next experiment is to weld butt joints underwater and obtaining a good weld.

I can't thank you enough espcially u Stephan..The thesis of Pierre Curie is a precious present thank u ...Thank u deeply really :) My professor also thanks u ..

I promise to send u a soft copy of my thesis after the defense ..

I am going to look at the grndchuk thread now..thank u all again and we will meet soon "Insha Allah" = "With God's Will"

Mona
Parent - By 803056 (*****) Date 08-25-2007 16:11 Edited 08-25-2007 16:44
Hello Stephan and batanony;

I bet there is an English translation for Curie's work somewhere. Now all I have to do is an internet search to find it.

You have to remember, we Americans don't have the linguistic capabilities many Europeans do. I tried Spanish in High School. My instructor told me that I was the only person in her twenty-seven year career of teaching Spanish that she had to ask to take a different subject. "Alberto, you my friend will never be able to speak Spanish." She would die laughing to find out I now teach a welding engineering course in Venezuela. Luckily, I have an excellent translator (when she's not laughing at me).

My daughter is a chip off the "old block"; she took several years of Spanish. She had a Spanish roommate when she attended college. Jill tried to impress her when she first met her and tried to converse with her in Spanish. The young lady looked at her in surprise and said, "Jill, I think you're trying to talk to me in Spanish, but trust me, you aren't!" I'll never forget that look!

batanony;
You might want to use a non-conductive ceramic backing in place of the copper guide. It is a common problem; trying to stay in the groove when welding underwater. However, the copper will cause the carbon steel weld to crack if the welder in advertantly strikes the arc on the copper and some of the copper enters the weld puddle. The ceramic backing can be obtained as round or recangular bars. Some have adhesive on on side or aluminum tape to "stick" it to the underside of the weld. Another trick is to "tack weld" a welding rod (with the flux intact) beside the weld groove to act as a guide istead of using the ceramic backing. I used to use the "welding rod trick" on welding tests and it never failed to "amaze" the inspectors because the cover pass beads were perfectly straight and uniform.  

I use copper, introduced into the weld puddle, to make cracked weld samples for NDT training.  

Best regards - Al
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