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Up Topic American Welding Society Services / Technical Standards & Publications / A514 Filler metal
- - By exp Date 01-16-2008 16:35
Table 4.9 lists the GMAW filler metal for A514 under 2.5 inches thick as ER110S.  Does this or does this not mean that a lower strength filler metal such as ER90S can be used (qualified) to weld A514?
Parent - By Bill M (***) Date 01-18-2008 15:46
We are a large equipment manufacturer.  We have qualified welding procedures using filler metals with tensile strength less than that of the base metal.  These are specifically designed and engineered for manufacturing of our own componants taking into consideration the lower filler metal tensile properties. 
Parent - - By ctacker (****) Date 01-18-2008 20:14
I agree with Bill, we also build Large earthmoving equipment and weld all our A514 with E71t1 but we also have to certify that it contains less than 5 ml/ 100g diffusable hydrogen!
Parent - By 803056 (*****) Date 01-19-2008 17:13
Not all welds are located in areas of maximum stress. As a mater of fact, it is usually a point to keep in mind when designing welds is to locate them in regions of low stress when possible. The engineer is in the best position to know if the weld is subjected to the maximum unit stress a member will be subjected to or if it is located where the stresses are relatively low or where the weld size or length can be increased to accommodate the use of "lower" strength filler metals.

In some cases it can be beneficial to use lower strength filler metal to take advantage of the improved ductility associated with lower strength filler metals. I often take advantage of the fact that the lower strength filler metal will more easily accommodate the residual stresses of highly restrained joints by plastic deformation where as a matching filler metal may result in base metal or weld cracking. I use this "trick" to facilitate repairs in heavy equipment where the repair is usually in a highly restrained situation. Under load, the plastic deformation will cause strain hardening and the welds will accommodate higher unit stresses than typical used by designers. Of course there are limitations that have to be recognized and it isn't applicable to all situations.

And yes, a low hydrogen weld deposit is always good practice to prevent delayed cracking when joining high strength steels.

Best regards - Al
Parent - By Kix (****) Date 01-21-2008 13:41 Edited 01-21-2008 13:45
You're going to have to qualify a procedure anyway with the A514 so use what ever filler you want as long as the tensiles will come out.  In the essential variables it says that any increase in filler metal classification strength will require requalification.  So if you qualify a procedure with a 110 classification you can use a 90,000 series wire in production and still be legal.
Up Topic American Welding Society Services / Technical Standards & Publications / A514 Filler metal

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