Hello Jeff;
Your decision to join the ranks of our "trade" will serve you well over your working lifetime if you continue to learn and prefect your skills. All too many people reach a plateau early in life and stop listening to new ideas and stop expanding their skill sets only to become stagnated in their careers.
I learn something new everyday and much of the knowledge is from the shared ideas with gentlemen like Lawrence, Scott, Gerald, John, Stephan, Chet, Henry, Allen, and too many others to list here.
In trying to answer an inquiry I tried to go back to the "basics" and attempt to substantiate my position with some "research", i.e., review my A3.0 for standard terms and definitions as well as A2.4 for standard welding symbols. I also use a few sketches to help explain the position I take when they help to clarify the issue. I take into consideration what other folks have to say on the subject and try to keep an open mind, because the good Lord knows I'm wrong as often as I'm right.
You've been a member of the community (the Forum) for a while now, i.e., this isn't the first time you've asked a question or jumped in with your opinion. Many of the inquiries lead to some lively conversations because nonstandard terminology leads to misunderstandings or misinterpretations of actual inquiry. I despise the use of nonstandard terminology because of the confusion it creates. This is one of those cases where the welding symbol is in question because we are in disagreement as to the type of weld being deposited. Is the weld a fillet weld or is it a groove weld?
You take the position it is a groove weld, but you haven't supported your position based on a reference source. I assume that your instructor told you that it was a groove weld because it is an outside corner joint, thus it has to be true. I can only urge you to go back to your text books and other references published by AWS (as an example) to substantiate your position (take note of Lawrence's reply where he lists his sources and he even included a sketch taken from the reference source). You will notice that the gentlemen that are regular participants in the forum that I hold in high esteem general include a reference to a recognized code, standard, or text book. This lends credibility to their response and the opinions they express.
So, I challenge you to support your position that the weld described is a groove weld based on some authoritative source. I'm not making this challenge in an attempt to "bully" you into agreeing with my position. I'm challenging you to force you to use the resources available to you and as a means to extend your understanding of the technical aspects of welding. This is how we all further our knowledge. I would hate to tell you how many times I've "deleted" my initial response after going back to the "books" only to learn that my initial position was incorrect. However, in doing so, I am forced to "learn" and rethink my position on the subject.
How do you differentiate between a fillet weld and a groove weld? That is the basis of this inquiry. Good luck and good reading in researching this questions. I look forward to your response. Show me where my thought process has lead me to a wrong conclusion (it will not be the first time I've been shown that I'm wrong). I know you're up to the challenge. :)
Best regards - Al
Al,
You are correct that I should have given some form of reference before piping in on this thread. I humbly digress on this particular joint, and my opinion . Your challenge did not sway me to change my opinon based on your extensive knowledge. However it did exactly what you intended it to do. That is to get me into a mind set that required me to look intelligently at what was being presented. Therefore I present my supporting references.
1.) According to my Text (Welding Skills 3rd Edition, B.J. Moniz and R.T. Miller/ American Technical publishers),section 3 (Joint design). "A fillet weld is a weld of approximately Triangular cross section that joins two surfaces at approximately right angles".
2.) according to the description of the joint in the opening post to this thread. I am now prepared to give an informed opinion that this joint is an open corner and should be joined using a fillet weld.
This does not address the Melt through symbol delineated on the WPS, or it's appropriateness for the given Fillet weld symbol.
3.) Section 35 of my text (Welding Procedure Qualification), Edge preparation, States that "All fillet welds can be made without additional edge preparation."
" Three groove weld configurations can be made without additional edge preparation. They are Square groove, Flare V groove, and Flare bevel groove."
There is no indication in (the affore mentioned) joint description that there is a requirement for edge preparation. This brings me back to my digression...this is a fillet weld.
According to my text a corner joint welded as described should be performed using backing be back gouged and a fillet weld deposited for load bearing. I find no further information in my very thorough text pertaining to this joint configuration. The Groove weld Symbols in my text do not include the full open corner.
Respectfully, Jeffrey S. Grady
PS. I could find no prequalification for a weld configuration such as this one. I believe this is a weld we perform in class only for practice in heat control.
Hello Jeff;
Now that is an excellent response!
The reader now knows your position is based on the facts as you know them and where you got the information that serves as the basis of your conclusion. The reader can decide if your sources are authoritative and whether a challenge can be successfully formulated if they disagree with your position. The foundation for a good discussion has been laid.
Should you at some time in your welding career decide to come over to the dark side, the same technique can be employed when you write a report. When ever I report a non-conformance or reject a fabricator's work, I try reference the standard (code), section, and clause that has been violated or is the basis of the rejection. The person reading the report immediately knows the work was rejected for cause, not due to personal bias. It makes it more difficult for the fabricator or contractor to turn the situation into a clash of personalities. In short order you will have an intimate working knowledge of the fabrication standard and will know exactly where to find the clause you are looking for.
I can tell you will be a valued member of this humble community.
Best regards - Al :)
Al,
Thank You. I was in the process of re-editing my post for the second time when I got a notification of your response. it is now worded just a bit differently.
I thank you for arrousing in me a desire to find the facts. That's what i expect from this forum. Don't let me get off easy in the future either.
Respectfully, Jeffrey S. Grady
PS. I have already discussed with Allan my intentions of welding for about 5-10 yrs and then moving into Inspection.
I was preparing some WPS today when I ran across this drawing and remembered our conversation of a few weeks ago.
This drawing is excerpted from D1.3 2008 Structural Welding Code Sheet Steel.
It fulfills all the requirements of our conversation and is definatly a fillet weld.
Lawrence,
GOOD catch!
jrw
Good show!
Best regards - Al
Maybe AWS needs to revise their qualification tests to allow qualifications on Fillet welds with no backing or backgouging on corner joints. seems like a bunch of drippings inside a joint like that would be as detrimental as a groove weld with drippings, I won't argue with what has been said, but it takes a higher skilled welder to weld such a joint as opposed to a fillet t-joint, therefore IMO he should also be qualified to weld a groove without backing or backgouging.(thats just my opinion)
There is a picture of the corner to corner weld in "Welders' Vest Pocket Guide" a Hobart booklet about 50 years old. They call it an "Outside, Single-Fillet Welded, Corner Joint" This little booklet makes no mention of inside reinforcement from melt through.
Dave,
Where can i get one of those "Welders' Vest Pocket Guides"? I could use a handy guide to provide a ready answer to weld situations. My text book was my point of reference, and it was only giving the differing ways to which this weld can be approached. It was not intended to be a blanket answer to the weld in question. It was dirrected at how to approach CJP with a minmum of 1/16th beyond the root. I mentioned only one of the scenarios delineated in my text.
Respectfully, Jeffrey S. Grady
I would check with the welding supply stores, Mine is an old copy that probably came with the Hobart welder My Dad bought in '59.
There are some other pocket guids that have been mentioned on this sight, You might start a thread to find out what others are using.
Dave,
Found the Guide from Hobart's website. 29th edittion. I'm pretty sure I can swing the Whole $4.95 they ask. It's chock-full of great reference material.
Thanks A million.
Respectfully, Jeffrey
Root Pass,
That's exactly the site I went to, and They certainly have everything I need for reference material. I need a Copy of AWS D1.1 I think for now I can get away with an older edition. I just want to do some study for up coming tests for employers. I've looked on ebay and only found 1 listed...that was last week. Any ideas where i can get a used copy "ON THE CHEAP"? I'm at a loss! Every time I Google this thing I get a million sites and they all want $300 or better. I gotta have one in the next couple of months, but i would like one i can buy online in the next week or so. I'll try Amazon tonight and see what they have.
Respectfully, Jeffrey
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