In response to Mr.Shane Feder response, I would like to clarify that, it is NOT two different thicknesses. The material is round solid wire (Eg-8.5 mm), would like to butt weld the two ends of the different wires of same diameters. Pls note that, material is SAE 9254 (Chrome-Silicon alloy steel)
In this regard, do you think forming grooves between two wire ends will be best idea for better welding.
Also, after welding, how to maintain the hardness on lower side, presently it is increasing, which causes brittle fracture during wire drawing for further diameter reduction.
Thank you,
With regards,
Shivaram