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Welding Journal | April 2015

rameters, the backside penetration was maintained at about 3 mm — Fig. 15D. This experiment showed that the developed closed-loop control system was robust against the disturbance in the welding speed. Conclusion In this investigation, an innovative augmented reality welder training system is envisioned for GTAW of pipe. As the first study of this kind, a machine algorithm, super welder, is proposed to calculate the optimal welding speed. Dynamic experiments were conducted and an ARMA model is proposed. A linear MPC was then derived to determine the optimal welding speed. Automated welding experiments were conducted to verify the controller performance for tracking varying set points and under different welding currents as well as speed disturbance. The proposed super welder algorithm can be directly utilized to perform automated robotic welding in which 3D weld pool surface is controlled by adjusting the welding speed. It can also be utilized in an augmented reality welder training system to help accelerate the welder training process. Acknowledgments This work was funded by the National Science Foundation under grant IIS-1208420. The authors thank Mr. Ning Huang for his assistance with the experiments. References Authors: Submit Research Papers Online 1. O’Brien, R., ed. 1998. Welding Handbook, 8th Edition, Vol. 2, Welding Processes, American Welding Society, Miami, Fla. 2. Uttrachi, G. D. 2007. Welder shortage requires new thinking. Welding Journal 86(1): 6. 3. EWI AdvancedTrainer™. 2011. www.ewi.org/ewi-advancetrainer %E2%84%A2-innovation -in-welder-training. 4. EWI RealWelder Trainer™ 2013. www.realweldsystems. com/tag/ewi/. 5. Fast, K., Gifford, T., and Yancey, R. 2004. Virtual training for welding. Proc. 3rd IEEE and ACM International Symposium on Mixed and Augmented Reality, pp. 298–299. 6. Choquet, C. 2008. Arc+: Today’s virtual reality solution for welders. Proc. 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A survey of industrial model predictive control technology. Control Engineering Practice 11(7): 733–764. 19. Liu, Y. K., and Zhang, Y. M. 2013. Control of 3D weld pool surface. Control Engineering Practice 21(11): 1469–1480. 20. Liu, Y. K., and Zhang, Y. M. 2014. Model-based predictive control of weld penetration in gas tungsten arc welding. IEEE Transactions on Control Systems Technology 22(3): 955–966. 21. Huang, Y. L., Lou, H. H., Gong, J. P., and Edgar, T. F. 2000. Fuzzy model predictive control. IEEE Transactions on Fuzzy Systems 8(6): 665–678. 22. Yuzgec, U., Becerikli, Y., and Turker, M. 2008. Dynamic neural-network-based model-predictive control of an industrial baker’s yeast drying process. IEEE Transactions on Neural Networks 19(7): 1231–1242. 23. Pan, Y., and Wang, J. 2012. Model predictive control of unknown nonlinear dynamical systems based on recurrent neural networks. IEEE Transactions on Industrial Electronics 59(8): 3089–3101. WELDING RESEARCH 134-s WELDING JOURNAL / APRIL 2015, VOL. 94 Peer review of research papers is now managed through an online system using Editorial Manager software. Papers can be submitted into the system directly from the Welding Journal page on the AWS website (www.aws.org) by clicking on “submit papers.” You can also access the new site directly at www.editorialmanager. com/wj/. Follow the instructions to register or log in. This online system streamlines the review process, and makes it easier to submit papers and track their progress. By publishing in the Welding Journal, more than 70,000 members will receive the results of your research. Additionally, your full paper is posted on the American Welding Society Web site for FREE access around the globe. There are no page charges, and articles are published in full color. By far, the most people, at the least cost, will recognize your research when you publish in the world-respectedWelding Journal.


Welding Journal | April 2015
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